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1987 Ranger with 2.3 Problems


velcro7279

Active Member
Joined
May 14, 2008
Messages
36
City
Grayling, MI
Vehicle Year
1987
Transmission
Manual
Have a 1987 Ranger 4x4 with the EFI Lima 2.3 and a 5 speed. Got it last summer because I was anticipating getting a job that might be a 60-100 mile round trip per day to work. That didn't happen until now and I am going to start driving about 110 miles per day starting Monday. My other truck is a 95 F 350 4x4 that gets 11mpg on a good day, so that is why I have the Ranger. When I got the Ranger last summer it had a miss that I was hoping was going to be fixed with a tune-up. Turned out to be low compression on one of the cylinders, so I tore it down and rebuilt the engine. Tinkered with it throughout the summer off and on, but never fixed the problems I am having with it. Just pulled the codes on it today and here is what I got. All of the code explainations are from Ford Fuel Injection.

KOEO Codes.

21 ECT out of self test range 0.3 to 3.7 volts.
22 MAP/BP sensor out of self test range.
24 ACT sensor out of self test range 0.3 to 3.7 volts.
31 PFE or EVP circuit below minimum voltage of 0.24 volts.
53 TPS circuit above maximum 4.5 volts.

CM Codes

22 MAP/BP sensor out of self test range.

The symptoms that it has is it runs real rich. At idle when standing around it it almost will burn your eyes it runs so rich. In the past couple of days driving it around I have put about fifty miles on it and have burned about five gallons of gas. It was starting real hard. I had to push the gas down about half way to get it to start when cold, but now it is starting a little better. It cranks a little, but it will start without touching the gas. When warm it fires right up. After it starts weather warm or cold it will idle rough and idle about 1200 rpm. When driving it it pulls hard when on the gas. At least as hard as a 2.3 will anyway. When idling through town if I let off the gas where there is no load on the engine it will miss and make the whole truck buck and shake. If I let off the gas all the way where there is load on it again it will stop doing it and if I step on it again it will stop doing it. It is very irritating to drive. Now, this thing seems to be having a hard time getting up to operating temperature. The temp gauge will barely get into the normal range on the gauge. I drove it about twelve miles today at about 30 degrees today and checked the rad hoses when I got home and the upper hose was warm, but not so hot I couldn't keep my hand on the hose. There was hardley any pressure in the rad either. I cracked the cap and it hissed a little and I could pull the cap off without loosing any coolant. I put a new thermostat in at the rebuild last summer, but these have been know to be bad at new. Guess I might change it just to be safe. I know that the ECT and the ACT function both rely on the engine being up to operating temperature which maybe could cause codes 21 and 24. I have already changed the TPS and the ACT. Checked the ECT and it checked good. Not sure how to check the MAP sensor. I did change the MAP for one on another truck here, but the condition of the one I put on it is unknown. I get no codes for an O2 sensor, but I have no idea what the condition it is in either. I am going to verify the timing and check for any vacuum leaks tomorrow. I hope I hit on everything and hope you guys can help me shed light on my problems.

Thanks,

Steve
 
Fixed most of it but still have code 31 and a couple others

It was a ground problem for the TPS, MAP, and ECT sensors. When I got this truck the wiring was a mess. When I was trying to clean up the mess I connected the three sensors together and missed connecting them into the harness so they would be read by the ECU. DUH. Oh well, was a pretty easy fix for that. Runs better now but now perfect. Checked timing and it is good. Can't find any vacuum leaks anywhere. Took it for a drive and pulled codes on it again. Here is what I got:

KOEO

31 PFE or EVP circuit below minimum voltage of 0.24 volts.

CM

18 SPOUT circuit open or spark angle word failure.

KOER

31 PFE or EVP circuit below minimum voltage of 0.24 volts.
41 No HEGO switching detected always lean (right side).
13 Cannot control RPM during ER Self-Test low RPM check.

I can see where the code 31 is coming from. The EVP doesn't check right. I get about .08 volts at idle or KOEO. I don't know if it is the EVP or the EGR valve. I have another used EVP that I will try on it to see if it will change anything. I cleaned the EGR valve good when I had the engine out to rebuild it. It seems to work ok. I can put a vacuum line on it and suck on it and open the valve and hear it snap shut when I release the vacuum. Seems to hold vacuum and not bleed down, too. This one has the light grey EVP on it. Is it supposed to have the light grey or the black one?

The code 18 might be from when I pulled the SPOUT to check the timing maybe. I checked the SPOUT circuti and it is good, so I am not sure what else it might be.

I have a new O2 sensor on the way. When it gets here hopefully it will fix the code 41.

Have no idea what causes the code 13. I can't seem to get it to idle down and idle steady. After the drive today it idled down to about 1000rpm according to the tach in the dash. Not too sure how accurate it is though.

I am mostly concerned about the code 31 about the EVP. What do you guys think would be the best way to go about fixing this?

Let me know what you guys think.
 

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