lil_Blue_Ford
Cut & Weld
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- Joined
- Aug 6, 2007
- Messages
- 10,967
- City
- Butler
- State - Country
- PA - USA
- Vehicle Year
- 2000
- Vehicle
- Ford Ranger
- Engine
- 5.0
- Transmission
- Automatic
- Total Drop
- 4”
Bumper progress on the green Ranger. Don’t mind my work station, lol. Oh, and that’s a plate the junkyard left on a bumper I got, which works handily for figuring out plate placement. Think I have it mostly figured out now. There will be auxiliary/backup flush mount LEDs when it’s done. I’m not sure where I squirreled away the case of lights though at the moment, so I borrowed one from the F-150 for sizing. 2” receiver hitch sunk in the middle, D-rings for safety chains will be welded on both sides about where they are sitting. Roughly around where the tape measure is sitting is where I’ll punch a hole for my 7-pin trailer plug.
My original idea was one plate light above the plate with a bit of steel around it to protect it, but that lowered the plate below the bumper more than I wanted, so I’m gonna put a plate light on each side and do a pair of C-channel protectors. I cut the one in the pic at 1-1/2” and was about to cut another when I started wondering if I wanted it sticking out that far. 1” would be far enough and about the same that the hitch and other stuff will stick out. I went the extra half inch because I was thinking of running a piece of flat across the top between the C’s just to kinda smooth things out and I had a bit of 1-1/2” strap. I don’t have any 1”, but I can cut something down.
Main bit of the bumper is 5” C-channel. I pie cut and wrapped the ends around so there is a pair of 45* angles to make the 90* corners. Goofed when I welded it and poured too much heat in so they’re slightly more than 90*, but I’m calling it fine. I have some 2”x2”x1/4” angle that’s going to run back along the frame, plus I’m going to put some 1/4” plate up from those onto the frame so it will be good and reinforced. Going to put a piece of that angle across the top of the bumper between the frame plates for additional hitch strength plus whatever other reinforcements I think are needed. Probably fill out the less-important bits of the top of the bumper with 1/8”.
Of course I’ll also have some steel wrapped around the trailer plug too. Pin will be behind the bumper face, but I don’t see that as a huge inconvenience since my primary haulers are my full-size trucks. I’ll weld a bit of steel to the bottom of the bumper at the plate to protect the bottom of the plate too. Front bumper on my F-150 was done kinda similar to this and I’ve moved trailers with it and it’s had a winch slotted in the receiver for like the past year so I’m not worried about this bumper holding up to towing anything that a Ranger is rated for.