Finally found time to upload pictures...
This is all the parts, 1ton GM TRE, tapered inserts for the TRE, 7/8" 18tpi tube adapter, 3/4" rodend and a double adjustable tube adapter, 1.5"x.25" DOM
Started with changing the pinion yoke, it had a groove that made seals leak after a few months.
This was my stopping point for day 1.
I needed to raise the track bar on the axle to make room for the hydro ram. So I had to make a new bracket.
This is mockup to see where I would mount the draglink tabs. You can see the cardboard template.
I had to modify the trackbar, it was an "S" shaped that I had to flip and take out the one bend towards the axle. I slipped a 2" piece of solid rod into the trackbar, beveled it to an inch wide, and welded it together at 160amps. Had to flip it to clear the engine cross-member. I also had to trim the cross-member some more.
Everything was just fitted together for mockup and then all welded together.
I had to angle the draglink out some to clear the swaybar tab and trackbar bracket. This is not the final location for it.
Finished..took it out for a drive to see how it was. Had to adjust the alignment some more.
Where the stabilizer is, that is where the ram was going to go. It would not fit in this location, and there was no other place to mount it. So for now, the stabilizer is temporarily mounted in place with removable clamps.
In this picture, the pitman arm is in single shear.
Final pictures, with the double shear pitman arm.
Here you can see where I raised the mounting location for the trackbar.
The double adjuster, I left the jam nut on the TRE just for extra insurance. They say it's not needed because of the pinch bolt.
Finished it just in time for the trip to Bundy Hill tomorrow.