Install of the Deaver F31 leaf springs is complete! What a pain in the butt. It took me probably a good 10 hours and three trips to Ace Hardware.
Of the six bolts (3 each side) holding the leaf springs on only one came off with wrenches. The other five had to be cut off. The bolts had welded themselves to the bushings. I guess that is to be expected of a 20 year old vehicle.
After grinding off the rivets of the OEM bracket I installed new Dorman 722-010 Rear Brackets (mounts to the frame and holds the shackle) and the Dorman 722-001 Shackle Kit. I think the quality of the bolts that came with the rear bracket is so bad that it's unsafe. I bolted up three of these and the fourth one wouldn't tighten. It had destroyed the threads. I tried a different bolt/nut and it did the same thing. I started each nut by hand, spun it on a few turns and then used my impact wrench to finish it up. Normally my impact wrench won't tighten a nut to more than about 80 ft/lbs. These are labeled as grade 10. There is no way these nuts/bolts are grade 10. I bought a full set of replacement nuts/bolts from Ace Hardware. These really were grade 10 and tightened up quite nicely.
The OEM axle u-bolt plate (on top of the leaf springs) is too narrow for the Deavers and the Deaver u-bolts are larger (in diameter) than the OEM u-bolts and the centering pin on the Deavers is larger than the OEM centering pin. I had to drill out the u-bolt holes as well as the centering pin hole. I think I used a 29/32" drill bit for the u-bolt holes and the centering pin should probably have been a 3/4" but I only had something smaller so I made do.
I had to move the axle about 3/4" forward to get the leaf springs front eyelet to align with the front bracket. Going backwards 3/4" would worry me, I don't think forward is a big deal.
I did remove the bed and that made life much easier. The head of one of the bed bolts stripped so I ground off the head to get the bed off and then cut off the nut clip. Hopefully the local Ford dealer will sell me a bed bolt and clip. Taking the bed off made it possible for me to notice that my fuel filler hose is cracked. That's not going to be cheap.
After a drive around I retightened all the bolts again with a torque wrench. They needed it. According to Deaver the u-bolts are tightened to 95 ft/lbs. I greased the snot out of the new Deaver bushings and haven't heard any squeaks yet.
While the bed was off I took my 15 year old son (got his learners permit last week) for a drive and let him take the wheel in a parking lot. I showed him how to do a power-brake burnout. Initially it was just to show him that the brakes weren't as strong as the engine but with the reduced weight with bed off allowed to the tires to just spin. It was pretty cool to see a two-tire-fire from the back window. I didn't think my Ranger could do that!
Anyhow, the rear end is level now. I haven't drove around enough with the bed on to say if the ride quality has changed.