Not meaning to steal the thread but just curious and i'm sure you can answer this Ron. If remarrying a setup like in this case is there a cutoff point on how far back they can go? Like since the OP's truck is a 2002 would the dealer be able to do that since it's older than 10 years? I ask because the topic of how long dealers keep information and can access things has come up in multiple automotive classes i'm taking. Most commonly in regards to PATS keys. I haven't got into classes dealing with computers yet so that's why i'm fairly green there. Again sorry but wanted to ask that and figured it may be helpful to the OP just in case there is a cut off and even ford couldn't help.
The remarrying is not vehicle year/model specific.
The new computer needs to have the correct software for the vehicles options, i.e. engine/trans, but that's not part of the PATS.
The PATS module and Computer have to "handshake" when powered on, so both recognize the other and know each hasn't been tampered with, the point of an anti-theft system.
The remarrying erases the marrying done at the factory and then renews the "handshake" so both units recognize each other, they are remarried.
The Ford Data base is needed to do this, but not because of the year of the vehicle, it isn't time based, it is done to lessen the chance of a hacker being able to remarry the units, all the info needed to remarry is not in the module or computer.
The time it takes to do this is 20-40minutes, if it works the first time, and it doesn't always work the first time.
This is on purpose, the time delay and if there is any "glitch" in the process, it resets, this is done to lessen the chance of a hacker disabling the PATS quickly.
PATS keys have an embedded RFID tag(google: RFID), so each key has it's own unique RFID number, the ID numbers are added to the PATS system in a vehicle.
Once added the PATS system it will allow engine to start if that key is used, most PATS systems have enough memory for 8 RFID keys, but it can be erased and keys re-added if full.
If you have 2 working PATS keys, with different RFID numbers, you can add a 3rd yourself.
The key part can be cut by any key cutter from old key to match key switch, then follow instructions for your model of PATS to add 3rd key.
Ford Dealers and many locksmiths have the software to add PATS keys to the PATS system.
This is not model year specific either, a 2014 PATS key can be cut and added to a 2002 PATS system.
You can also "clone" PATS keys, if you are down to 1 key and don't want to pay to add another to the PATS system.
You can buy Blank RFID keys, have it cut for ignition switch and then read the working key's RFID tag number and write it to the Blank RFID tag.
So both keys have the same RFID number, and will both work to start engine.
This won't allow you to add a 3rd key to PATS system since you need 2 different, and working, RFID numbers to add a 3rd.
But the point of cloning is having a back up key, and it does do that.