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PLEASE HELP!!!!!!!! 86 Heep Cherokee clutch issue......


B2 Addict

Well-Known Member
V8 Engine Swap
TRS Banner 2012-2015
Joined
Mar 12, 2009
Messages
1,147
Age
55
City
Lavergne, TN
Vehicle Year
1984
Engine
Transmission
Automatic
Tire Size
37x12.50-17
My buddies 86 Cherokee is driving everybody INSANE!! :icon_twisted:
Please, keep the "it's a Heep" comments to a minimum.....I really need some serious answers if anybody can help. I am posting this to try to help my dad out

86 Heep Cherokee 4wd
2.5 4 banger
ax5 5spd trans.

A while back my buddy started having trouble getting it to go in gear, instead of taking it to my dad who is ASE certified in every category & owns his own shop, he decides to take it to a shady mechanic to try to save money.

The guy replaces the clutch, pressure plate, throwout bearing, & master cylinder, does not replace the slave cylinder but was supposed to. VERY LONG story short, it still wouldn't work & he FINALLY brought it to my dad.

Dad tore it all back down & replaced the clutch fork (it had been installed backwards by discount mechanic & ended up getting bent), throwout bearing (wrong one installed before by discount mechanic), slave cylinder, master cylinder, the front shaft that the clutch fork slides on (it was grooved badly from the wrong throwout bearing), & the line from the master cylinder to the slave cylinder ( it had a pin hole & was leaking).

Everything has been replaced & we have bled it until we can't bleed it anymore, it has a decent pedal but it still will not release...........ANYBODY HAVE ANY IDEAS???????!!!!!!!! Dad has been fooling with it for so long, he is taking a HUGE loss on labor & I think he is about to give up, maybe he just needs a fresh mind with an alternate solution? :annoyed: :icon_confused: :temper: ANY SUGGESTIONS AS TO WHAT THE ISSUE COULD BE WOULD BE GREATLY APPRECIATED!!
 
The only thing that comes to mind is, did he check if the disk is in the right way?
 
The only thing that comes to mind is, did he check if the disk is in the right way?

Yep, sure did. That was one of the 1st things he looked at before we put the trans. back in. :icon_confused: Thanks for the suggestion. :icon_cheers:
 
Problem solved!!!!!!

Believe it or not, the pedal assembly itself was all out of whack...:icon_confused: Somehow or another it had gotten bent at some point & wasn't letting the master cylinder fully engage. :shok:

Threw the pedal assembly on the work bench & with a little persuasion, ta da!!!!!!!!!! :3gears:
 

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