Hawk: Very cool! Thank you! I'm assuming that my 03 would have that same resistor? Also, is it possible to swap out the sending unit from the top side of the motor? How much oil should I expect to see come out of the block when I pull the sending unit?
Kris
Since I don't have a wiring diagram for an 03, I can't say for certain that the resistor is there, but my hunch is that it is, and works much as described in the article. Maybe someone else can confirm this.
As for the sending unit, my experience is more with 90's era Rangers, but again my hunch is that not much has changed. The sender is most difficult to change on a 3L as it is on the back side of the engine, behind and below the valve cover on the passenger side. It's easiest to get to from underneath or through the wheel well. On the 4 cylinder it's on the top rear side of the block, driver's side, on the 4L it's on the side of the block, driver's side. The sender itself is fairly universal with Fords; the one I'm using (
click here) is specified for vehicles dating back to the 60's. I don't think they've ever changed the thread size, the only variations have been with the connector (tab vs. post). The NAPA one was the most inexpensive I could find, get that one and you can't go wrong.
Ordinarily you should have little or no oil come from the sender mounting hole when you remove the sender, assuming you remove it with the engine off, of course. A little residual weep, that's about all. Put a few turns of teflon tape around the threads of the new sender before you install it.
If you can't get to the whole job at once- taking apart the dash to remove the instrument cluster takes some time- you can install the sender, then modify the resistor later. You won't hurt anything electrically, but you will have very low pressure readings until you jumper the resistor. On my 93 there was no shortcut- to get to the resistor I had to completely remove the instrument cluster.