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Fuel Tank Straps!


BeeCee

Active Member
Joined
Nov 22, 2018
Messages
44
Age
37
City
302
Vehicle Year
1996
Engine
4.0 V6
Transmission
Manual
What's up guys,


Just wanted to share the following with everyone and hope it might help someone in the future.


Recently I came home from a drive in my '97 Ranger, and when I stepped out, I noticed the fuel tank hanging.

25pi8ls.jpg


2d92ulz.jpg


Of course the old straps gave out in 21+ years of age, and I decided I wanted to repair the problem by getting the actual straps, instead of doing a quick fix like wire or rope, etc.

I did some searching on the forum and didn't find much at all regarding fuel tank strap replacement.

I did some YouTube searching as well, and came across this video which initially seemed to be helpful, especially since its essentially the exact same truck as mine, '97 XLT 2WD:

https://youtu.be/vr9tG6aL2fY

Each strap is held in by a bolt on the inner side (middle of bed), and a metal hook on the outside. Luckily, I was able to get both bolts out without any breaks.

2aka1zt.jpg


If the bolts come out, getting the old broken rusted brackets out isn't hard.

The problem for me was getting in the new brackets. Definitely was a PITA, and I actually managed to do it in the opposite was shown in the YouTube video linked. He suggests installing the hooks first, which is the harder part of the install, first, and then bolt it up second. Which made sense. But for me, I couldn't get it to work this way due to the driveshaft. No matter how I tried to maneuver it, I couldn't manage to get the bolt hole side up and past the drive shaft with the hook already installed. Idk if the truck in the video linked had a smaller drivershaft or what, but no way could I get the bolt hole tab past the driveshaft. So I decided to try it the opposite way. I loosely bolted each side up first, and after a lot of fighting and jack maneuvering, I was able to get each strap locked into the hook notch with it already bolted up. After, I finished tightening the bolts securely.


Also, I purchased straps from RockAuto, as well as Autozone. RockAuto is usually my go-to for mostly everything, but Autozone got the upper hand on this one.

RockAuto straps:

n1rou9.jpg


The middle hump in the one strap is wayyy too much, and would have made it even more impossible than it already was.

The Spectra ones I purchased from Autozone had a hump that was way less drastic and appeared to fall more in line with the OE strap.

2e0uwis.jpg


Both seemed good quality, just appeared that the Autozone Spectra straps were a little better shaped/fitting.


Just my .02, hope this helps anyone in the future looking to repair their broken fuel tank straps.
 
Had my fuel tank straps go on my 1999 F250. 30+ gal of diesel lost on the street. Good to know there is some differences in the straps available! Good to know!
 
One tank strap on my 98 let go. The part where the strap bolts into the box is rotten. It’s being held up by the skid plate for now. That will get taken care of in the spring when we don’t have three feet of snow!


Sent from my iPhone using Tapatalk
 
Nice Job on that write-up for fixing the straps. the way you did it makes sense to me, as hooking the straps is a simpler process, because they basically fall in to place when you push up on them. Nice job again.
 
Thanks for the feedback guys!

Definitely not a fun replacement...especially on the ground, I just wanted to share that with a little will you can def get this done yourself!
 
I did mine a few years ago, not a fun job. I had to hacksaw one of the bolts... ever so thankful to have a bodylift so I had room to do it.

I used straps from Rockauto, probably different design than yours though.
 
'93 up seems to have this issue much more frequently than the older trucks. Why, I don't know.

Looks like the first strap pictured there got bent somehow - that metal is pretty thin. I usually have to tweak them a bit when I install them regardless.
 
From what I've seen from part searching & watching videos, etc. it looks as though the fuel tank strap design changed throughout the years.

But yea the OE straps were definitely pretty frail and thin. I'm sure a lot is due to to the elements and age, but I think these new aftermarket ones are coming a little thicker than they did originally.
 
Each generation of trucks were more prone to rust in their own places... 3rd gen was the tank straps, radiator core support and rear spring hangers for example. My old '96 had the tank straps rust out too (and all of the rest...) but the body had very little.

FWIW it is a LOT easier if you drain the tank and just let it rest on your knees or stomach while you work the straps in place. I find it easiest to put the hook end in, pull it down to the bottom of the slot and hold it there with vice grips or something and then bend it up to line up with the bolt/nut. Sometimes it takes a dozen tries but then it just lines up perfectly. Just experience after doing a shit ton of these over the years.
 
Yeaaaa man I agree with you there lol. Of course I had a full tank when I did it lol.
 
good job! when the straps on my '97 broke i used boat dock lines to hold the tank up until the new straps came. worked fine. heard some people have used ratchet straps for a temporary fix ..:icon_idea:
 
Yeaaaa man I agree with you there lol. Of course I had a full tank when I did it lol.

Always. Nothing goes wrong with an 8th of a tank. But fill up and, fuel pump or filter or tank straps or blow a head gasket or ( insert your problem ) happens and it sits there in the way and heavy af.
 
good job! when the straps on my '97 broke i used boat dock lines to hold the tank up until the new straps came. worked fine. heard some people have used ratchet straps for a temporary fix ..:icon_idea:

Thanks man! I just let it sit until the new straps come in, I didn't get that creative lol.


Always. Nothing goes wrong with an 8th of a tank. But fill up and, fuel pump or filter or tank straps or blow a head gasket or ( insert your problem ) happens and it sits there in the way and heavy af.

Lol forreal. Honestly, I think filling the tank up is what caused it lol. I never ever filled the tank up, always got to about half, maybe a little over. For about the past month I just been filling it up, and soon after this happened lol. Those straps weren't built for holding another full tank lol.
 

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