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Fuel Tank Return Cap


85_Ranger4x4

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Aug 7, 2007
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34,886
City
SW Iowa
Vehicle Year
1985
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Manual
Does anyone make a cap to plug the return fitting on my new fuel pump?

My old setup just had a pickup that fed the engine driven fuel pump. I have been running a cheap pump on the frame for a couple years that kinda did the same thing. My pump is weak and the fuel level sender isn't accurate so I am going to a single low pressure in tank pump for an '86... but it has a second line at the pump for a return.

I know rubber caps don't last forever, I just want it sealed. Kinda thinking JB Weld as a last ditch but I would rather not.

Basically the opposite of this, rather than plug the fuel line I want to plug what the fuel line plugs into:

 
Use a plug similar to that connected with a piece of hose?
 
Just put a bolt in it with RTV on threads

Or pinch the metal tube flat and bend it over to close it
 
Or find someone less intelligent and tell them “Hold your finger over this hole and don’t let go. Ever”
 
Or find someone less intelligent and tell them “Hold your finger over this hole and don’t let go. Ever”

That guys busy fixing a dam in Holland...
 
I was scrolling thru Amazon/O'Reilly's looking just getting a disconnect end instead of driving all the way to the JY and I had an idea. When I cleaned out my pickupbox trailer after I finally got a hitch put on it I threw a bunch of truck debris from the host truck in the scrap bin here at work... including the high pressure frame mounted fuel pump. I wonder what that has for ends?

Dug it out and they sure look the same:



I think we might be onto something...



And then if my in-tank pump ever dies I could just switch back to a frame mounted pump by switching my homemade cap with the fuel line and bolt another fuel pump on the frame.

And it works great so far!

 
Last edited:

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