• Welcome Visitor! Please take a few seconds and Register for our forum. Even if you don't want to post, you can still 'Like' and react to posts.

Dana 44 and Ford 9" Swap


CBC

Member
Solid Axle Swap
Joined
Jan 5, 2009
Messages
18
City
Waynesville NC
Vehicle Year
1993
Transmission
Manual
got a 93 Ranger got tired of breaking hubs and front spider gears and done got rid of the 7.5" axle by putting the 8.8" after welding the spiders gears about 3 times but i dont like the whole C clip idea so am going to put axles out of a 1976 bronco a Dana 44 and ford 9" going to use most of the stock stuff to start with and then buy bigger and better stuff as i get money and as stuff break. am going to just put 4.56 gears in them. i will keep yall up to data with pics and info
RECO0026.jpg

just as i picked them up as
RECO0027.jpg

all took apart
RECO0028.jpg

ready for all new parts
 
Last edited:
So another EBD44 SAS.....welcome to the club! If you were close I'd sell you mine with 4.56's already in it so I could build my other diff with 5.13s.

-andrew
 
front axle done

front axle put together with new u joints, extended brake line, new outer brake hoses, one new lower spring bucket, 4.55 gears, warn premium hubs, new bushings all from bronco grave yard. got new brakes from NAPA.
As u can see i used up left over paint from around the shop, i dont care the colors its all going to be covered in mud and beat by rocks and logs so who cares
DSCF0100.jpg

DSCF0101.jpg

DSCF0106.jpg

DSCF0109.jpg
 
Last edited:
rear end

Got the mini spool in (thats off ebay $35 shipped) and gears in started to clean up houseing and moving the spring and shocks
DSCF0128.jpg

out the the old
DSCF0135.jpg

setting angle
DSCF0141.jpg

painting
DSCF0142.jpg

DSCF0143.jpg

IN and ready to go, on my street tires BFG A/T 33/10.5/15
DSCF0163.jpg
 
Last edited:
Front end in truck

both axles out
DSCF0146.jpg

Front in and hanging by straps
DSCF0147.jpg

DSCF0149.jpg

cutting out for housing to clear
DSCF0150.jpg

cutting out for stock bronco track bar
DSCF0152.jpg

bronco track bar bracket welded in and made to fit
DSCF0153.jpg

stock ranger drive shaft too long(would be good if lifted), found other stock front drive shaft off something ford at the house that was right, got four will dig again
DSCF0151.jpg

DSCF0154.jpg

F-250 shock brackets
DSCF0156.jpg

DSCF0164.jpg

DSCF0165.jpg

DSCF0168.jpg

welding up trac bar bracket
DSCF0170.jpg

DSCF0171.jpg

DSCF0172.jpg
 
Last edited:
had to cut bottom of bracket to clear steering
DSCF0173.jpg

DSCF0174.jpg

stock ranger steering, had to go to house and get some that was not bent up
DSCF0175.jpg

DSCF0183.jpg

on the ground and sitting level with 1976 stock bronco spring in front
DSCF0178.jpg

trans mount
DSCF0184.jpg

DSCF0185.jpg

DSCF0186.jpg

DSCF0187.jpg

more cutting
DSCF0188.jpg

DSCF0190.jpg
 
Last edited:
Lookin good. :icon_thumby:
If I was you though I'd reinforce that track bar mount, tie it in to the engine crossmember. One good hard turn and that will tear the frame.

BTW, Do you plan on running bigger coils?
 
Last edited:
yeah i plan on 3-4in. lift coils in front and 6in. lift springs in back and taking out the stock blocks in back out
 
Did you use your stock ranger steering? im trying to figure out if there is any bolt in steering draglink for my dana 44 swap
 
yeah the stock ranger steering, thought it was not got to work but found out mine was bent so i went to the house and got others i had. and i like the stock ranger steering i dont bend it as bad as my friend with jeep with the one bar the goes across, only way and only onther i would run is a high steer kit.
 
I have the kit from Ballistic Fabrication, 1.24''x 0.25 DOM tubing, with 1ton Chevy TREs. $230.

Though my SAS isn't done yet, so I can't tell you how it is. Others have made out really good with it. And it's strong enough to run a hydro-assist if needed.
 
i may do that one day i want to see how the steering will do on my 36" tires i need to do something the about my pump i dont like it may be the hydro steering it is then have to check in to that
 

Sponsored Ad


Sponsored Ad

TRS Events

Member & Vendor Upgrades

For a small yearly donation, you can support this forum and receive a 'Supporting Member' banner, or become a 'Supporting Vendor' and promote your products here. Click the banner to find out how.

Recently Featured

Want to see your truck here? Share your photos and details in the forum.

Ranger Adventure Video

TRS Merchandise

Follow TRS On Instagram

TRS Sponsors


Sponsored Ad


Sponsored Ad


Amazon Deals

Sponsored Ad

Back
Top