• Welcome Visitor! Please take a few seconds and Register for our forum. Even if you don't want to post, you can still 'Like' and react to posts.

Chirp, Chirp, Crunch, Chirp, Chirp


Gene P

New Member
Joined
Apr 19, 2013
Messages
4
Transmission
Automatic
Greetings and new here.
Ranger is an 04 Edge, 4.0, Auto trans. 4WD.
A little background, I bought the truck 2 years ago with 90K Miles. It always had a strange unexplainable clunk at take off and just a slight vibration at highway speeds I originally thought was tires but didn't go away after new tires. The tire dealer even replaced all 4 new tires trying to solve the vibration.
Just over a year ago at 110K miles the 1st mile or so (Typically had to be cold) and intermittent chirp, chirp could be heard coming from under the truck. Sounded just like a U-Joint would sound. After some time I replaced the rear drive shaft u-joints with no improvement. Couple weeks ago truck was parked on a hill pointing down hill and a rear pinion seal leak was noticed. So I thought my problems was the rear. I could see no problems or extra movement in the pinon and even had an experience mechanic friend look and agree nothing could be seen bad there. I replaced the rear pinion seal. The one replaced actually did not look bad. 500 miles later its still dry. Last week the chirping seemed to get louder with an additional CRUNCH every now & then. I Pulled the front axle, the front CV joint seemed to bind and the u-joint had just a little wear so I replaced both. So while I waited for the CV joint I drove the truck a couple days without the front drive shaft. Without the front drive shaft the chirping was gone, the vibration I felt since I bought the truck was gone as was the mysterious clunk at take off. I thought my problems would be solved. So yesterday my Drive Shaft CV joint arrived, I assembled everything and installed the rebuilt front drive shaft. Upon my 1st test drive the chirp, chirp, crunch was back. I again removed the front drive shaft and the chirp is again gone. With the shaft removed I could spin the transfer case output shaft and could not feel or hear anything unusual. The chirp is heard in both 4WD & 2WD. I'm leaning more toward the transfer case than the front differential because the noise is from directly under me and not front of the truck.
Any suggestions would be greatly appreciated.
 
Last edited:
That's a tough one. But it seems you have it narrowed down to either of the two.

I'd lean towards the t case as well. Check the fluids in both and probably change them too. Maybe you'll get lucky and fresh fluid will quiet it down a bit.


Sent from my iPhone.
 
Front Differential still turns without the front drive shaft on that truck.
 
Front Differential still turns without the front drive shaft on that truck.

Yea I thought about the front diff still turning but the noise is gone when the shaft is removed. Spinning the disconnected transfer case it has almost no resistance. I don't think enough to make any difference to the front differential to make any noise. But then again...........

Also the chirping can be heard during both acceleration and decel. And same in 2WD as 4WD. I would "guess" that if it was the differential it would be heard on accel or decel only.

THANKS!
 
I will eventually pull it and take it apart & hopefully find an simple issue that I can fix. In the even I need to replace it, the tag on the transfer case has 4L54-cc. Besides a ranger & mazda. Any other model ford this transfer case would be in.
 
Just thought I would throw this out there for anyone with the same issue. For me it did turn out to be the transfer case. I picked up a used one from ebay. An afternoon spent on the swap and it feels like a new truck at highway speeds! Especially at speeds above 70 MPH I didn't realize how bad it really was till I replaced the TC.

Gene
 

Sponsored Ad


Sponsored Ad

TRS Events

Member & Vendor Upgrades

For a small yearly donation, you can support this forum and receive a 'Supporting Member' banner, or become a 'Supporting Vendor' and promote your products here. Click the banner to find out how.

Recently Featured

Want to see your truck here? Share your photos and details in the forum.

Ranger Adventure Video

TRS Merchandise

Follow TRS On Instagram

TRS Sponsors


Sponsored Ad


Sponsored Ad


Amazon Deals

Sponsored Ad

Back
Top