Wanted to make an update post. It's been about a year since I installed the refurb'd dash.
and... it's cracking again.
The failure point appears to be the super fine layer of body filler I put on top of the spray foam. I don't think it was strong enough to flex with the foam as the dash heats and cools throughout the day. On the bright side, the crack is super fine (so far...) and barely noticeable. It hasn't started to peel up like the vinyl did. Unless something drastic happens or I have WAY too much time on my hands, I don't plan on re-addressing this.
BUT, if i do and knowing what I do now about body filler (admittedly not much still), I would do some things differently. This was my first project using body filler, though I'm glad it was b/c the 2nd was body work and painting my truck lol.
For all the cracks, i would have still notched them out, but instead of using window spray foam, I would have used something like IRKillroy mentioned or fiberglass reinforced filler to get a stronger base in for the crack 'fix'. Then, finished it out with regular filler or spot putty. I'm still happy with the trunk bed texturing. I would have spent a bit more time/money to find a matte version of the paint i used as well. It gives an annoying glare onto the windshield when the sun is directly overhead.