any suggestions for 4.0 clutch


94 4.0 5-spd 4wd ranger

15+ Year Member

Joined
Jan 5, 2008
Messages
157
Points
3,101
City
Jackson, New Jersey
Vehicle Year
1994
Transmission
Manual
has anyone done a 4.0 clutch install that would recommend a certain clutch? The truck is a 94 with the m5od-r1, it's mainly a daily driver but is 4x4 and will be used off-road occasionally. Also i'm probably just gonna replace the slave cylinder while i'm there so is there anything other than a stock replacement that could be use (something better lol). Also any tips and tricks about doing this in your driveway would be very well appreciated.

Thanks to all that reply,
Alex
 
The stock 4.0L clutch is already a damn good clutch, there's really no need to go with anything "better".

I would replace it with a Luk (which is what the factory clutch is).
 
.. Also any tips and tricks about doing this in your driveway would be very well appreciated.
try to do it on a day when it's not raining....that's about the only problem I had doing it in the driveway, I just raise the front off the ground (jack stands topped out) and have plenty of room underneath. Rags and kitty litter for the inevitable oil spill...Lots of clutch changin stories here to read before you start if you want, but if you've changed a clutch before, it's no big deal.. in fact, easier than some others I've done.
 
Try and find some long (24"+) extensions to undo the bellhousing bolts. When you use them you can get to the bolts from farther back on the tranny, where's its smaller and easier to move around.

-andrew
 
get well informed on the slave cylinder line disconnect on the tranny it can be tricky if your not sure how it comes off, tip push the white plastic colar in then pull on the fitting. took me an hour to figure it out the first time i did it.
 
go with LUK. i've toured the factory and know many of the engineers and "testers" and from what i've seen they make some of the best
 
so idk if anyone is viewing this anymore but im probably gona go ahead with my clutch in a few weeks. The old letting it roll a little before putting it into gear isnt cutting it anymore after more than 20 mins of driving lol. So i had a few questions. any one have an idea how much the m50d and an electric t-case weigh a piece? i plan on somehow rigging some straps around the trans before i loosen the bellhousing bolts so if it doesnt stay completely on my jack it wont just fall to the ground or ontop of me. Anyone have any suggestions on the removal and re-installation of the trans?
 
They both weigh about 70#, but when your lowering it onto your chest, they feel a lot heavier.
 
i use just a big rolling jack to get them out, helps haveing a nother person to help. they can steady every thing on the jack while you let it down. you also have to pull the tranny back 1'' or so , so the shaft will come out of the pilot bearing. get yor fly wheel reserfast to. also right befor you put the clutch disc in spry it with brake cleaner to get oils and other shit of it. you want it nice and clean . good luck.
 
wow 70lbs? thats alot less then i wouldve thought. So ive been looking at luk clutch kits nd ive found up for $140. Anyone ever buy from the bronco graveyard?
 
The stock 4.0L clutch is already a damn good clutch, there's really no need to go with anything "better".

I would replace it with a Luk (which is what the factory clutch is).

If you do any serious wheelin DON'T USE THE STANDARD LuK. Go with the GOLD heavy duty. I toasted 3 standard rep sets in less than 50K miles. I put the LuK Gold clutch in 4 years and 60k miles ago and its still goin strong.
 
IMO 70lbs is a lil heavy heavy for the tcase, and light for the tranny. I used a tranny jack to drop the t case at first, then when I 'heaved' on it to lift it off the jack I damn near threw it across the shop. On the other hand, when I dropped the tranny off the jack and it landed on me I had a somewhat hard time lifting it back onto the jack, leading me to believe it weighs a lil more then 70lbs.....But I could be wrong, never had them on a scale....

-andrew
 

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