Ok, riddle me this….
I fixed the AC in the Road Ranger (97 4.0 5spd) a couple years ago and it’s working fine. I think I may have overcharged it a little bit before going to Carlisle, but that’s an easy fix.
When I drive that thing, and I hit the hills, as you can imagine, I have my foot flat on the floor until I go over the top of the hill. Amazingly, I rarely have to downshift, but I do have to put my foot down to the floor.
Well, when I do that, I lose vacuum, and the AC will shift from blowing cold out the dashboard, to blowing warm air up on the windshield. It doesn’t happen quickly. I know from past experience I probably have a little vacuum leak. Here’s the problem I need help with.
I hooked up my Harbor Freight smoke machine to all the little vacuum lines that work the AC and heat system. No leaks. The only place smoke came out a little bit was on the side of this gizmo (idle control?) under that black vent cap, and actually past the air filter where the air comes into the engine.
I’m assuming that’s normal depending on the position of the valves when the engine is shut off.
A little more info. I replaced the vacuum sphere with one of the soup can vacuum reservoirs (2 1/2 times the volume) that you find under the hood of my Towncars and other full-size Fords of the era. Again, no smoke leaking, and I know the vacuum lines back-and-forth are open.
When I lose the vacuum, it happens slowly. Do I just lose the vacuum from the whole engine when I keep my foot flat on the floor like that for a while under load? What’s the solution?