dcampbell
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110 = 3/16 mild steel max
MIG is easier, cleans up better, and in my experience is cheaper in the long run. Stick welding definitely has its uses, though. I'd learn that first.
Regular everyday normal steel. Most of the steel you're going to come across is considered mild steel. It comes in many compositions and forms. It can be easily welded without problems.
If you're gonig to be welding on a hitch or anything else that thick, you're going to need 220V. Any 110V mig isn't going to do anything above 3/16", and that's with flux cored. If you're running shielding gas, you're max is about 1/8".
Regular steel (1010, 1020, etc.).
For Chromoly steel (4130, etc.) you need a TIG.
A 110V flux-core wire-feed welder will handle metal a bit thicker than a MIG using gas (should be good for up to 3/16" or so. I wouldn't trust it on anything thicker).
A 220V MIG will let you do so much more though (like that Reese hitch).
Edit: too slow![]()
we used nothing but 110 mig machines using sheilding gas a college and i welded 1/4" steel with it , it just depends on your settings , amperage and how good you are with the gun , and arc welding is not that bad once you get used to it , by the time i was done with welding i was pretty good at arc , and that was a 3.5 week course where i had to learn mig , tig , arc , cutting , and plasma use