"Setting" a Self-adjusting Clutch


button_pusher


Ham Radio Operator
Joined
Feb 4, 2026
Messages
4
Points
1
City
Prescott
State - Country
AZ - USA
Other
1969 Volvo P1800S
Vehicle Year
2007
Vehicle
Ford Ranger
Drive
4WD
Engine
4.0 V6
Transmission
Manual
Midway through a manual swap (2007, 4.0 FX4), and just started installing stuff (woohoo!) but have run into an issue (boo). I have a self-adjusting clutch from Rock Auto, and have to "set" the adjusting ring before it can be installed. Problem is, every video or thread I read makes it sound pretty easy, but I've been having a helluva time. I am pushing down on the clutch plate fingers via a bottle-jack on top of an old throw-out bearing. However, no matter how much I press, the adjusting ring doesn't ever seem to release enough for me to tension the springs, but it will ratchet over, shifting the whole adjuster plate over to the point where I'm concerned that it will pop off and become loose.

Here's my press setup (this is just roughed up, the jack was perfectly centered) And here's the springs at the edge of oblivion, with me pointing to the shifted adjustment ring.

"Setting" a Self-adjusting Clutch
"Setting" a Self-adjusting Clutch


Any thoughts? I'm tempted to buy another clutch plate, but it'll cost me around 300 bucks and I'm not sure if it'll be compatible with the rest of my clutch components.
 
Have you seen this video?


There is no need to "set" the clutch. You only need to "reset" the clutch if it got out of adjustment in shipping. This video shows how the little springs are pushed back to a home position. Once you install it, and use it for the first time, it will set itself automatically. And automatically do that for the life of the clutch.

See if you have instructions with your clutch, and if it shows the position of the set feature from the factory. Then you can see if your clutch is ok, or if it got accidentally tripped in shipping.
 
Well, I did it. Absolutely sucked and took me about five hours from yesterday till today, I had to ziptie the springs back and then leverage the ring with a long screwdriver while also pushing down on the ring itself, it always seemed to pick one spot to bind up. I can't speak for the Lux clutch plate but both the service manual and the kit I purchased both instructed me to fully reset it. Here's the service manual section I was referencing, and when I'm back at the truck I'll take a photo of the kit's instructions.

Once you install it, and use it for the first time, it will set itself automatically.

So it sounds like either way I should be fine? Either I reset it when I didn't need to and it will readjust, or the manual was correct and I'm all set.

1771722345238.png
"Setting" a Self-adjusting Clutch
 
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