Hypothetical spare parts question.


On the streets of Everytown, SC, there is no difference.
Should come to PA or Ohio. There’s some paved roads that make me wonder if I need to lock the hubs in because of all the car-swallowing potholes…
 
Should come to PA or Ohio. There’s some paved roads that make me wonder if I need to lock the hubs in because of all the car-swallowing potholes…
No joke, it seems to be everywhere. I have been through 43 of the 48 contiguous in a semi, and you know where the best roads are? North Dakota. Why? Nobody lives in North Dakota. 🤣
 
If you intend to wheel hard enough to break things, I would tow it to the trail head and have stuff to be able to limp it back to the trailer. Pretty much what Curious Hound recommended. Alternatively, if you wheel so far from civilization that the only way to get back or help is with an In Reach or a sattelite phone, you might want a pretty extensive list of suppliesas well. If there is more than one vehicle in a group with the same vehicle, share the load so everyone isn't so loaded down with spare parts and fluids.

If it is for breakage because things happen, you don't need as much. Since you mentioned a Dana 28, bearings and a spare hub for it wouldn't be a bad idea. Maybe some spark plugs/wires and a couple lug studs incase you break some. You are looking for things that will repair it enough to get you back to where you can either limp home or get a tow. Bailing wire, duct tape, a pich tool or two to clamp off a brake or heater hose. Things like that. Recovery gear as well incase you are so hard broke you need pulled out. From what I hear, you don't want to pay for a company like Matt's Off Road Recovery to come and get you. While they provide an important service, it is a very expensive service.
 
That my understanding too. It's why some of the episodes are recovering abandoned and sometimes burned out vehicles. People can't afford to get the rig out so take the easy stuff and burn the rest so it can't be traced back to them. Also why lots of offroad clubs have areas they operate in and help each other get things out. Sometimes a week or 2 later.
 
If you intend to wheel hard enough to break things, I would tow it to the trail head and have stuff to be able to limp it back to the trailer. Pretty much what Curious Hound recommended. Alternatively, if you wheel so far from civilization that the only way to get back or help is with an In Reach or a sattelite phone, you might want a pretty extensive list of suppliesas well. If there is more than one vehicle in a group with the same vehicle, share the load so everyone isn't so loaded down with spare parts and fluids.

If it is for breakage because things happen, you don't need as much. Since you mentioned a Dana 28, bearings and a spare hub for it wouldn't be a bad idea. Maybe some spark plugs/wires and a couple lug studs incase you break some. You are looking for things that will repair it enough to get you back to where you can either limp home or get a tow. Baling wire, duct tape, a pich tool or two to clamp off a brake or heater hose. Things like that. Recovery gear as well incase you are so hard broke you need pulled out. From what I hear, you don't want to pay for a company like Matt's Off Road Recovery to come and get you. While they provide an important service, it is a very expensive service.
Me personally, I don’t go out intending to wheel hard enough to break things, I’m just apparently good at breaking things, lol.

Actually what I’ve thought of is that like a small toy hauler style RV and turn the toy hauler section into a mini repair shop, then trailer my rig. All the comforts of home at the trailer. I can do a lot with a little repair shop.
 
Depends on what kind of work you are mentally prepared to do on the trail. I carry front wheel bearings and inner seal, locking hub assembly, whether manual or auto. 1 quart/liter of gear oil for diffs. Not a full volume. Just some to help make up for partial loss. I would recommend a rear wheel seal. Rear wheel Bearing might be a good idea, but that's a bit challenging to replace on the trail. One or more u-joints of each size needed. Brake hoses could be a good idea and/or something to pinch off a broken hose. Brake fluid for brakes and clutch. ATF - used in transmission, transfer case and power steering. Engine oil. Coolant. Fuses, extra relay, wire, crimp connectors, hose clamps, zip ties, bailing wire, short length of 1/4" rubber hose. At least one good spark plug. Bucket to catch fluids, funnel to replace fluids, all tools needed for any of the parts you carry. Cribbing to put under jack for stabilization or to add height. Shovel, recovery gear - ropes, tree savers, straps, shackles. Ratchet straps. Pruning saw. Matches. Good first aid kit that has serious stuff in it, not just band aids and burn cream. Liquid gasket material like Ultra black.

Or, take your chances and just wing it with a pair of flipflops and pack of crackers. It's your choice.
The amount of work needed on the trail wouldn't be an issue, (I've changed a transfer case on the side of a dirt road before) Tools are there to do most anything, winch is there, along with enough recovery gear to get out of most situations, might actually be a bit too prepared, haha. I had an idea of what I thought would be good to carry but had completely overlooked carrying fluids and a decent first aid kit, which are good ideas.

I've been working on the logistics of venturing further from home to wheel and don't want to get caught with my pants down, so to speak. More overlanding and trails and such which is seemingly almost impossible to find in my somewhat local geographic area. Eventually I'll likely build a hauler/camper (school bus based) but that's a couple of years out and I'll still want the spare parts and such.
 
Let me throw out something that may seem obvious when I say it. I know everybody probably thinks it, but I’m not sure how many of us actually do it.

I joke about the shed of miracles. 71 now (actually on Wednesday), starting out in a hardware store & following my father around working on the commercial real estate we owned, working at a home center in college, as a plumber, graduating as an engineer, managing engineering in big manufacturing, etc., etc. etc. - I have every tool you can imagine, some of them I probably have a half a dozen. And extra parts? I’ve got more hose clamps, nuts, bolts, etc. probably than that hardware store had, and I probably have enough extra Ranger at Lincoln parts in the SOM to build a couple extra vehicles.

But none of that does you much good when you leave it all at home, huh? Yep, call me a dummy! As a matter of fact, not a BS in dummying, I must at least have a masters in dummying!

When I went to Carlisle Truck Nationals in 2024, 12hr drive, I got stuck twice (combined eight or nine hours lost plus a $$ hotel room) over wheel bearings, one on the truck and one on the trailer axles. I probably only had 20 or 30 extras sitting on the shelf at home. In 2025, Carlisle Ford Nationals, I popped a heater hose and didn’t have any extra hose clamps nor anything I could use as a coupling. Sat in a truckstop for three hours while they got me the part, fixed it in 10 minutes. That was four hours into the trip. Well, about nine hours into the trip plus that three or four hours sitting around, at about 1030 at night in the middle of nowhere, I cut the hose again. When I had coupled it together, it moved a little bit and it was rubbing one of the pulleys which burned a hole in it. Guess what? No extra hose, nothing to couple it with, and no extra hose clamps. And yes, I know you could bypass the heater, I did that temporarily to get to the truck stop, but it didn’t work the second time. So it only took me 20 hours to get to Carlisle. And let me add and emphasize, a truck full of Mexican construction workers had a flat tire on their trailer and pulled up next to me on the entrance ramp to fix their tire. I was an exhausted old fart, and they found something in the trailer to use as a coupling, they had a couple hose clamps, and they put it together for me and didn’t charge me a nickel. I kind of pray for everybody, some more than others, but I’m pretty sure I prayed enough to get these guys a year off purgatory when they go. Great people.

So my long-winded point is, don’t forget the basics. I don’t care if you just changed your belts and your hoses and whatever, a box about the size of a 12 pack will hold the old parts, extra bearings, hose clamps, a few feet of hose, a few feet of wire, etc., you get the idea. Don’t think of what will break. Look under the hood, look underneath, think of the wheels, and just bring a little bit of this in that that you’ll probably never use it 1 million years, remembering that we don’t have any control over when that million years starts and ends, but it will probably be while you’re on the road far from home. And do the same thing on tools. Not just ratchets and needle, nose and pliers, bring the snap ring pliers, bring the torx drivers. Again, just pick out what might make sense and put it in a box the size of a 12 pack and it might save the day.

As always, just my two cents. And don’t forget the prayer part before during and after, I know it helps because He looks over us always.
 
I have it whittled down to fluids and stuff to do the front wheel bearings and front shafts (with C clip eliminator mod). Don't forget the hub socket either. Fight with things like getting the spindles broken loose from the knuckle on your own terms so you are not doing it with a rock on the side of the trail with a rock and a sharp stick like cavemen did it. Once you have them off and if you take them off occasionally they are not bad to remove later... but that first time can be a bugger.

The more stuff you carry the more weight you carry and the more likely you are to break things. :dntknw:

I have like a week of evenings worth of prep before I go as well, packing wheel bearings, rotating tires, checking fluids and greasing etc.

IMO if you head things off at the pass on the front end you have less problems on the back end.

Mechanical sympathy is huge. Know when to say no and remember you can't just trailer it home. Pick your battles wisely.

Also if wheeling alone be very consciences of consequences. Having a friend to run your card to O'Reilly's to grab an alternator or whatnot while you keep the wolves away (or vice versa is very nice.

Also if something goes sideways friends are good to have around.

One of my late customers was out mowing by himself, he flopped his tractor and got pinned. He wasn't seriously hurt but spent the night under it as it slowly dripped gas on him hoping something wouldn't spark until someone found him the next day. Same could happen in a vehicle...
 
Have some friends around. Huh.

What if the people you’re with don’t like you?
 

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