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Couple more rust questions...


rusty ol ranger

2.9 Mafia-Don
Supporting Member
Joined
Sep 22, 2007
Messages
13,895
City
Michigan
Vehicle Year
1987
Engine
2.9 V6
Transmission
Manual
My credo
A legend to the old man, a hero to the child...
Ill keep these simple unlike the rear sill debacle...

1- My drivers side door post is rotted out, just the bottom corner where they always do. I seen bronco graveyard has patches for these on the big broncos...you think it would be close enough to make work? Its only 25bucks so gambles are ok.

2- My body perch under the drivers floorpan is...sad. When i drug rusty #1 from the field i noticed those are about new looking yet, they look a bit different then the broncos do...but you think if i cut it out at somepoint it could be welded in to replace the broncos?

Besides a few iffy sections in the rear seat area thats about all thats left to make it pretty damn solid.
 
i just use sheet metal and whizzer wheel or plas or whatever is handy....

dont take much. 110 with fluxcore is cheeeeep at the horrible fright
 
i just use sheet metal and whizzer wheel or plas or whatever is handy....

dont take much. 110 with fluxcore is cheeeeep at the horrible fright
I got a 110 fluxcore lol.

Just wondering how to form it basically especially for the door post
 
make it. cut up cardboard templates, and start hacking and welding.
 
its easier then you think.

its harder hacking it apart. that is where the plasma is handy.
 
There's a guy on YouTube who has a bunch of videos about making patch panels with simple tools... And some videos about how to make the simple tools. I've picked up several great tips and tricks from him, and as a bonus you get to listen to his Newfie accent. 😀 Here's one as a starting point:

Edit: maybe even better link:

 
shit i never thought about that.

I got 0experience in this area so im wanting to learn.
When a lot of us say we did some CAD work… it’s usually Cardboard Aided Design… :icon_rofl:
 
Fitzee is awesome.
 

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