Same thing happened to my '93 Ranger (4L V6 A/T) two nights ago. It's been raining around here and I tried to drive away in the mud and the rear wheels just dug in. Pressing the 4x4 push button just gave a series of clicking noises and then stops. If I keep trying, it will eventually show the "4x4" light on the dash, but without 4x4 enagged. Pressing the Low Range button at that point just makes the 4x4 light go out. Clicking is coming from what sounds like under the dash. Sounds like a relay trying to latch.
I climbed under the truck, rapped the transfer motor and case with a rubber mallet - nothing. I got the truck out of the mud in 2WD (lots of gravel and a shovel) and even when driving, pressing the 4x4 button does the same clicking, and sometimes the light comes on, but no 4x4 transmission.
Where should I start? Anyone have any links to a diagnostic procedure or a description about cleaning the transfer motor?
Many thanks