2.5L ('98-'01) EGR tube removal


ben_2_go

15+ Year Member

Joined
Aug 24, 2007
Messages
399
Points
3,101
City
Third rock from sun
Vehicle Year
2001
Engine
2.5 (4 Cylinder)
Transmission
Automatic
Tire Size
235-75-R15
My credo
None at all.
What size is the EGR tube nut on the exhaust manifold end? I have nothing that I can get in there to remove it. It's big. I want to try and find a crow foot wrench to fit it. Otherwise, I'll be trying to use my rotary tool to cut it off.
 
I was sent this video but my manifold and EGR tube are different and it can't be reached with a wrench. Maybe this will help someone else.

 
What size is the EGR tube nut on the exhaust manifold end? I have nothing that I can get in there to remove it. It's big. I want to try and find a crow foot wrench to fit it. Otherwise, I'll be trying to use my rotary tool to cut it off.
i took the hood off first. 11/6 wrench plenty of penetrant overnight. mine came off with muscle and a cheater pipe. same down low. pain but can be done.😀
 
i used a 11/16 wrench lots of penetrant over night. take the hood off for up top. cheater pipe and muscle. same for down low
 
What size is the EGR tube nut on the exhaust manifold end? I have nothing that I can get in there to remove it. It's big. I want to try and find a crow foot wrench to fit it. Otherwise, I'll be trying to use my rotary tool to cut it off.
On my 2001 2.5L First spray it with a good penetrating oil let it soak in for a few minutes and spray it again, I use a 1-1/16" open end wrench(fits both fittings on pipe), which needs to be flipped often, Be careful not to crack or break double male fitting from EGR line into Manifold. I learned the hard way and needed to remove manifold and hacksaw out broken piece.
 
Appreciate your help on this
 

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