Contributed By: Louis Schilling
This is the text, and photos for solving the problem of lost turning radius after installing lift spindles on late model 2wd Rangers
You need to clearance either the spindle, or the lower control arm. I don’t suggest you grind the spindle, one reason is it’s hard to get any strength back, so we should clearance the lower arm. You can clearance the arm with a grinder, then weld a plate to the arm to get back some strength back.
Start with a cardboard pattern, like the photo, and transfer the shape to some metal, I used .125″ thick 4130 Chrome-Moly steel plate, but you can use 187″ thick cold rolled mild steel.
Turn the spindle all the way to both the right and left, noting where the spindle hits the lower arm. now you need to grind away the lip that sticks out from the lower arm sides. after grinding, go back with a sander and polish down any grind marks, remember – sharp metal tends to crack.
Now start fitting the doubler plate to the lower arm, this is where we pick up the strength we lost from grinding the lip. After getting a good fit, weld it on, I TIG (Heli-Arc) welded mine, but you can MIG (Wire Weld) yours also. A good muffler shop can usually MIG weld it for you if you have no access to a welder. I welded one pass on one arm, then did one pass on the other arm, this kept the heat down to keep from possibly cooking the lower ball joint.
Paint and start turning again!
About The Author
Jim Oaks is the founder of The Ranger Station, one of the longest-running Ford Ranger enthusiast communities on the web. He has spent over three decades owning, modifying, repairing, and driving Ford Rangers on the street, trail, and cross-country routes.
Since launching TheRangerStation.com in 1999, Jim has documented thousands of real-world Ranger builds, technical repairs, drivetrain swaps, suspension modifications, and off-road tests contributed by owners worldwide. His work has been referenced by enthusiasts, mechanics, and off-road builders looking for practical, experience-based information rather than theoretical advice.
Jim’s hands-on experience includes long-distance overland travel, trail use, drivetrain and axle upgrades, suspension tuning, and platform comparisons across multiple Ranger generations. The content published on The Ranger Station is grounded in first-hand experience and community-verified data, not marketing claims or generic specifications.