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How To: Ranger Center Console Repair


DarkMax

Active Member
U.S. Military - Active
Joined
Nov 30, 2009
Messages
41
City
Cocoa, FL
Vehicle Year
1993
Transmission
Manual
Original Poster: DarkMax

Difficulty: 7 out of 10 (spring is very hard to load)

Time to install: 30 minutes


Disclaimer: The Ranger Station.com, The Ranger Station.com Staff, nor the original poster are responsible for you doing this modification to your vehicle. By doing this modification and following this how-to you, the installer, take full responsibility if anything is damaged or messed up. If you have questions, feel free to PM the original poster or ask in the appropriate section of The Ranger Station.com forums.


Brief Explanation: Removing or flipping the spring in the center console to stop it from opening automatically.

CAUTION: Pics were taken after this process was completed. The hinge by default has 3 springs in it, i recommend only placing one back in when reassembling.

Tools:
Small Hammer
Very small punch
Philips Screwdriver
Different sets of needle nose pliers, angle head NN pliers will work the best
Optional-C clamps or Vice Grips

1. Remove the center console from the ranger.
2. Either peel the felt off the top and bottom or just the 4 corners on both felt pads.
DSCF0003.jpg

DSCF0004.jpg

DSCF0001.jpg

3. Remove all 8 screws(4 on top and 4 on bottom).
4. The top part and bottom piece should now easily come off, remove them
DSCF0005.jpg

5. Take out the 8 screws holding the hinge in place.
DSCF0005.jpg

DSCF0006.jpg

6. Insert a small punch in the end of the hinge and hammer it out a little bit, the use pliers to pull the rod out of the hinge(one side of the rod is painted black and is hammered flat, use the punch in the opposite side)
DSCF0007.jpg

7. With the springs out, you can put the rod back in by itself and reassemble the whole console and it wont force itself to open or close.
8. If you want the console to have pressure holding it closed, insert the rod till it is halfway poking through the first spring slot.
9. With the bracket in the CLOSED position, put the spring back in place with one tab of the spring on the TOP of the bracket twards the side you are inserting the rod.
DSCF0013.jpg

10. Using needlenose pliers, bend the spring around so will pushing UP on the BOTTOM piece of the hinge.
DSCF0019.jpg

DSCF0020.jpg

11. Still holding the spring loaded, have a friend push the rod in with a hammer or pliers so it slides through the spring and into the next part of the hinge.
DSCF0022.jpg

12. I reccomend only putting one spring in, it has plenty of push to keep the lid down firmly. Push the rod through the hinge the rest of the way, and reassemble the console. C clamps or vice grips will help with reinstalling the hinge onto the cover, put the screws in the top of the console, then the bottom.
13. Press the felt back down or use glue to stop edges from curling.
 
Last edited:
Definitely need pictures.
 
No, i was merely tinkering with my console when i did this, and didnt care if it broke. I can take final pics of where the spring is and whatnot, but it was a pain getting that spring in place. Ill post a few pics in an hour...
 
Pictures added, however all images are AFTER the one spring is added and reversed. There is normally 3 springs in the hinge before you disassemble it.
 
I kept it closed after breaking the clip with too earth maginets one epoxyed too the cover and one too the console. Got the maginets out of a hard drive. Holds really well even hard too open some times.
 
I kept it closed after breaking the clip with too earth maginets one epoxyed too the cover and one too the console. Got the maginets out of a hard drive. Holds really well even hard too open some times.

lol that's weird, I did the same thing. The only difference is that I used one earth magnet from a hard drive on one side and a piece of metal on the other so that it wouldn't be strong enough to end up breaking the plastic over time. I also used screws to fasten mine to the plastic and it's been holding fine for a few years now. Nice mod with the spring though, good that people know that they can use a center console from the junkyard even if it has a broken clip.
 
Thanks alot DarkMax! My clip just broke today, and the top piece that is the "armrest" has several cracks in it from putting too much weight on it, now I know how to replace it! :yahoo: I also really like the earth magnet/metal idea, good thinking! nice to see some good american innovation goin on here
 
Used. Thanks.
 

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