Winch bumper finally done!


metalmacguyver

Yeah, I built that.

OTOTM Winner
Joined
Sep 4, 2007
Messages
3,814
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Age
38
City
Plymouth MA home, Buzzards Bay MA
Vehicle Year
1997, 1994
Transmission
Manual
So I found a Warn XD9000i on craigslist for $500. The guy threw in a Hilift, winch plate, reciever insert for the winch and a winch accesory kit.

So I decided it was time for a new bumper. I have been collecting stuff for a while. Picked up some steel for free a long time ago. Just little bits and pieces here and there. Got some Drings at a swapmeet.

All I have to say is that the materials available were the major consideration when building the bumper.

:icon_idea:
Winch bumper finally done!


Winch bumper finally done!


Winch bumper finally done!




WOOT! I am by no means experianced at stick welding but I had a good teacher up at college and Cody (Destroyer000) for advice. Thanks again man! It all ended up with my welds coming out decent. Mostly.
Winch bumper finally done!


Winch bumper finally done!



I am using (2) 5/8-18 fine thread bolts per side to hold it on. As such, I didnt want to crush the frame rail which would be very easy to do with my impact. So I drilled a hole through the frame, put a piece of rod in and plug welded or rosette welded it in on each side.
Winch bumper finally done!


Winch bumper finally done!


And I added a reciever on the front because I do a ton of trailering. probably 1/3 of the miles that I put on my truck are with a trailer.
Winch bumper finally done!


Tacked together.
Winch bumper finally done!


Winch bumper finally done!


This fawker is heavy so this is how I put it on there when I dont have 2 friends to help me.
Winch bumper finally done!


Winch bumper finally done!


Winch bumper finally done!


Winch bumper finally done!


Winch bumper finally done!


Winch bumper finally done!


Winch bumper finally done!


Winch bumper finally done!


Winch bumper finally done!


Winch bumper finally done!



Yeah it destroyed my approach angle. But I am putting together a lift kit to fix that.

Materials,

Tube= 2*6*.25
mount brackets = .500
winch plate = 5/16
top plating = 3/16

I spent about a week on it all told.

Welded with a Lincon 225 tombstone using 80T-AC plus rod.


So now I am pretty sure I am all set to run down 6" Oak trees and 10" pines!
 
Last edited:
definatley one hell of a beefy bumper i hate to ever be a car in front of you
 
Wow that is heavy duty. Your truck could end up in a huge pileup (god forbid) and that bumper still won't be dented or anything. Looks good though, and you've got the same truck I do with even the same paint color, so it looks cool to see what my truck could with a bumper. Looks like its time for one.
 
on second thought, you can just use the bumper to slide up the rocks on old florida road, if you get that locker in! :tease:
 
looks like you lost over an inch of height.your winch is safe though,the frame will bend first
 

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