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Old 05-03-2015, 11:43 AM   #1
mfernandes
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Join Date: Dec 2010
Posts: 85
Vehicle Year: 1996
Vehicle Make: Ford
Vehicle Model: Ranger XLT Reg. Cab
Rep Power: 15
mfernandes will become famous soon enoughmfernandes will become famous soon enough
Default Complete OEM Cruise Control Installation

Disclaimer:
The Ranger Station.com, The Ranger Station.com Staff, nor the original poster are responsible for you doing this modification to your vehicle. By doing this modification and following this how-to you, the installer, take full responsibility if anything is damaged or messed up. If you have questions, feel free to PM the original poster or ask in the appropriate section of The Ranger Station.com forums.
Just get all the hardware, tools and take your time. Its simpler than what it seems!

Original Poster:
mfernandes: Matias Fernandes, Paysandu, Uruguay (South America)

Difficulty:
4 out of 10.

Time to install:
2 hours aprox.

Brief Explanation:
This is a guide on how to install, from scratch, the Cruise Control on a 1996 Ranger, XLT V6 3.0 liter engine. My truck came with no cruise control from factory, but the system was totaly prewired.

All the parts are original Ford or Motorcraft. I took the time and patience to get every component, screw and any hardware to make a nice, clean installation.

Tools Needed:
- 8 and 10 mm socket
- philips and flat screwdrivers
- Steering wheel universal extraction tool.
- T-40 Torx screwdriver (to remove the steering wheel)

Parts Needed:
- Cruise Control servo
- Cruise Control servo cable (engine and year specific)
- Cruise Control servo cable plastic retainer
- New clockspring with C/C connections (part #F76A-14A664-GB)
- New Brake Master Cylinder with C/C deactivation switch (part #F67Z-2140-JA)
- Steering wheel C/C pods or buttons
- Back plastic panel on the steering wheel (with the cut-outs for the C/C pods) or simply swap the steering wheel)


PART 1- IS MY TRUCK PREWIRED?

To see if your Ranger came prewired from factory for the Cruise Control (C/C) you will have to check:

1.1- Under the hood: on front right fender, between the windshield washer reservour tank and the cab fan; look for a large 10-pin black connector, attached to the fender and offcourse, unused. (see pic 1 below).

1.2- Under the dashboard: remove your kick panel and then she metal shield behind it. Check for a yelow plastic tube. This tube ends on 2 connectors, a brown one and a grey one. The grey is for the Air-Bag while the brown one is for the horn, ground and also, the C/C switches. You are prewired if this brown connector has 6 incoming wires. (See pic 2 below)

1.3- On the Master Brake Cylinder: check for an unused plug with 2 wires

Pic 1: Connector on the RH fender:


Pic 2: Connector under the dash: See the brown connector? It has 6 incoming wires and only 3 outgoing. This is that the truck is prewired on the steering column, as those extra wires are the wiring for the C/C switches on the steering wheel.



Now that we are sure our truck is prewired for the C/C, we can start mounting all the hardware on the truck.




PART 2: MOUNTING ON THE STEERING COLUMN:

2.1- DISCONNECT BOTH POLES ON THE BATTERY AND WAIT FOR AT LEAST 15-20 MINUTES. We will be working with the Airbag system, so fully disconnect the battery and wait till the system gets discharged.

2.2- Remove the kick panel, metal shield underneeth and the steering column trim.

2.3- Remove the bolt covers on each side of the steering wheel

2.4- Remove both 8mm nuts on each side of the steering wheel, then unplug and remove the airbag. Set it a side on a flat, non static surface facing UP.

2.5- Unplug the horn wires on the steering wheel.

2.6- Remove the steering wheel nut with an T-40 screwdriver

2.7- With the universal steering wheel extraction tool, remove the steering wheel.

2.8- Disconnect both grey and brown plugs under the steering wheel column (see pic 3).

Pic 3: original brown and grey connectors:


2.9- Disconnect the wire going to the ignition cylinder (light blue blug, see pic 4 below)

Pic 4: wire on the ignition cylinder:


2.10- Remove all the mounting clips the the yelow tube

2.11- Remove the clockspring assy. There are 2 tabs on each side, pull them and remove the clockspring with the yelow tube assy. See pic 5

Pic 5: original clockspring and yellow tube on the steering column:


2.12- Once removed, put in place the new clockspring. Attach it firmly to both tabs. Route the yelow tube underneath the column, attaching all the mounting clips and also, the light blue connector on the ignition switch

2.13- Reconnect the brown and grey plug on the steering column. See pic 6.

Pic 6: new plugs under the steering wheel column:


Before installing the new steering wheel with the C/C switches, we have to pull the yelow retainer on the clockspring. This retainer keeps the clockspring centered and in place, so:

2.14- Pull the yellow tab and try not to move the clockspring. See pic 7.

Pic 7: yellow retaining clip on new clockspring:


2.15- Reinstall the new steering wheel. Theres a mark so you cant missalign it. Put the nut in place and tighten it. See pics 8 and 9.

Pic 8:


Pic 9:


2.16- Connect the cruise control connector on the new clockspring. See pic 10

Pic 10: connections on the steering wheel to the new clockspring


2.17- Place and connect the airbag to the new clockspring.

2.18- Reassembly all the panels, we are done with the interior


PART 3: MOUNTING UNDER THE HOOD:

3.1- Mount the Cruise Control servo (with its metal bracket) to the RH fender. Tighten the 10mm bolt.

3.2- Route the C/C cable over the engine and route it to the accelerator cable

3.3- On the accelerator cable bracket, you will be able to see an unused spot for the C/C cable. This fit in only one direction. Firmly attach the cable to its spot and double check it wont come out. Its very straight fowardm you can go wrong with this.

3.4. Place the C/C cable retaining clip and place the cable in place.

3.5- The most difficult part of this installation is replacing the master brake cylinder, as you will have to refill and purge offcourse with new fluid.

3.6- Remove the original brake master cylinder and place the new one.

3.7- Connect the Cruise Contro deactivation switch and plug the black connector, which should have been there with the truck (step 1.3)

3.8- Fill with brake fluid and purge the system




Done with the installation. In my truck I have to modify absolutely nothing and the system works like it should. Also, and as important, it deactivates perfectly, whenever I press the brakes and /or clutch.

This was one of the nices mods I made to my truck, woth every dollar and minute invested!!!!!!
__________________
THAT AWESOME MOMENT WHEN YOU REALIZE YOU CAN TAKE ALL THE PEOPLE THAT BOUGHT A JUSTIN BIEBER ALBUM, MULTIPLY IT BY 6 AND STILL DON`T GET TO REACH THE SELLINGS OF PINK FLOYD`S "DARK SIDE OF THE MOON"
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