How To: Install a Protrax retractable tonneau cover


korey89

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Here is how to install a Protrax retractable tonneau cover.

Install time is about an hour and you will need a friend to help you. No special tools are needed, all you need is a socket and ratchet for the clamps, a tape measure, and a #2 phillips head screwdriver.

How To: Install a Protrax retractable tonneau cover

Here is what you're going to see when you open the packages. The canister for the tonneau, two rails, a cover for the canister, instructions, drain tubes, keys, and a box containing clamps and a few pieces of hardware.

How To: Install a Protrax retractable tonneau cover

The included hardware and drain tubes

How To: Install a Protrax retractable tonneau cover

Here is a picture of the side of the canister, you can see it is all ball bearings and you can see how it works.

How To: Install a Protrax retractable tonneau cover

This is a bracket for shipping, it needs to come off.

How To: Install a Protrax retractable tonneau cover

Remove the phillips head screw.

How To: Install a Protrax retractable tonneau cover

Now remove it and discard.

How To: Install a Protrax retractable tonneau cover

Next, the plastic tube needs to come out. Simply pull it out and discard it.

How To: Install a Protrax retractable tonneau cover

Now repeat on the other side, being careful to not allow the cover to roll inside the canister.

How To: Install a Protrax retractable tonneau cover

Now it is time to attach the bed rails. Place one rail and the canister on a soft surface to avoid any scratching.

How To: Install a Protrax retractable tonneau cover

Place the bedrail in place so the tabs align and insert the two provided screws. DO NOT USE LOCTITE.

How To: Install a Protrax retractable tonneau cover

You can see the tonneau has to be rolled out a little bit too, here is another view of it installed.

How To: Install a Protrax retractable tonneau cover

Repeat on the other side.

How To: Install a Protrax retractable tonneau cover

Now install the canister cover.

How To: Install a Protrax retractable tonneau cover

One phillips head screw on each side. Also NO NOT USE LOCTITE.

How To: Install a Protrax retractable tonneau cover

Now with the help of a partner lift and place the cover in place making sure it's all the way back.

How To: Install a Protrax retractable tonneau cover

Now use the provided piece of aluminum to get the correct gap on each end.

How To: Install a Protrax retractable tonneau cover

Install the front clamps, placing them in between the two plastic adjustment screws. Be sure that they are pushed all the way up.

How To: Install a Protrax retractable tonneau cover

Install the rear clamps also placing them in between the plastic adjustment screws.

How To: Install a Protrax retractable tonneau cover

Now we need to measure to make sure the rails are parallel with each other. You will need a tape measure and a pen.

How To: Install a Protrax retractable tonneau cover

Measure the gap in the three locations noted in the instructions and record the distances. Adjust the plastic adjustment screws as needed. In my installation everything was square and I did not need to adjust them.

How To: Install a Protrax retractable tonneau cover

You can verify it is adjusted right by rolling the cover closed and looking at the felt strip at the end. The amount of felt exposed on each end should be the same.

How To: Install a Protrax retractable tonneau cover

Next remove the protective plastic cling wrap.

How To: Install a Protrax retractable tonneau cover

The felt washers need to be installed on the drain tubes.

How To: Install a Protrax retractable tonneau cover

Install the drain tubes and you're done. You may need to drill two small holes in your bed if you don't have any existing ones you can use.

How To: Install a Protrax retractable tonneau cover

DONE! Enjoy your new cover!


Here is a video showing the operation of the cover and how it locks. You can see you can lock it in any position, unlike most other ones. The cover also locks with a key which stops the handle from lifting. It is unlocked for video purposes.
http://www.youtube.com/watch?v=80GzsPmrF4Y

For more info click the logo below. They also offer the "Retrax" is which a lexan constructed version. It is offered in black, silver, and also a power opening electric version.
How To: Install a Protrax retractable tonneau cover
 
WOW, that's a really nice roll up cover.:icon_thumby:

I install truck accessories for a living and that cover seems to have everything that the Pace Edwards and the Roll-n-lock doesn't.

Locks in any position, seals over tailgate, moves on rollers, doesn't roll up on itself inside the box, and no spring, that's just awesome! The adjustment screws seems like a much better idea than the other's multi-piece clamps and shims. And it's about $300-500 cheaper!

Edit: Talked to people who have experience with this cover... apparently the manufacture has the warranty timed about perfectly, 3 years...
 
Last edited:
Added to online magazine. Thanks!
 

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