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Lefty's Build


Lefty

Well-Known Member
Joined
Feb 8, 2022
Messages
2,080
City
Saint Paul, MN
Vehicle Year
2003
Transmission
Automatic
I've never really posted a build thread, mostly because I never really thought about my own Ranger as a build. It's been more of an evolving process, restoring, repairing, problem solving ever since I bought this 2003 3.0 liter V6 Edge a few years ago.

I've always like the Ranger regular cab because it is a true minitruck, perfect for chores and errands especially in the city where I do almost all of my driving. I wanted something more nimble and more easy to park. I paid $4K for it three years ago. I didn't really care about the price. I wanted one with a tight drive train and a frame that wasn't rotting out.

When I first bought it.jpg

This is how it looked the day after I bought it.

I've always like the Splash and the flare sides, a nostalgic nod to the old school style that served this country so well for eighty years. The Ranger is the last of the breed.

Flaresides old and new.jpg


That's sort of where I began. My buddy Dave has kept this truck running for many years. He's made a few upgrades like any mechanic would. He put a flathead eight inside and a few other things. I wanted the same, strictly old school, neat, dependable, four square.

First, because my wife had a hard time climbing into it, I bought a pair of nerf step rails. But that wasn't all. I wanted a full restoration. I had it painted too. And while they were at it I bought a lot of stuff at the Upull yard, everything I needed to restore it. I did not like the heavy fiberglass hood so I replaced it an aluminum hood. It looked older. I also liked those egg crate grills so typical of the last generations of Fords. I pulled two from the yard and epoxied them together and shaped them to fit the Ranger grill opening.

Photo 76.jpg

My truck in the paint shop.

new ranger grill.jpg

The new grill and hood.

Perhaps the biggest single modification that sells used cars is a new set of wheels and tires. I bought a set of 15" polished aluminum ProComp billets, nothing too modern, along with a set of Cooper all terrain tires about 10+" wide and 30" tall. I could have done 31s but I'm not really an off road guy.

new wheels and tires.jpg


Next I installed a twin pipe exhaust, hoping for a performance gain. It might have made a little difference but certainly not much. That Vulcan engine is pretty much governed down.

Then I repainted the frame. I removed the bed, media blasted the really crusty stuff away and painted it with POR 15, then a top coat, then a sealer. POR 15 is just a primer. It doesn't last very long without those top coats. The cab didn't really need much so I just crawled underneath and painted wherever I could reach. I painted the new pipes with three coats of Rustoleum high temperature paint. It's held up pretty good.

As long as the bed was off, I lowered the whole truck by about 1". It most definitely improved the handling.

finished frame..jpg


I've always had a winch on my trucks. I seldom use it. So I just bought a small one, a 4,700 lb Vevor with remote control. That's enough to pull a car out of a snow bank. That's all I need. I prefered to hide the winch behind the lower valance. It keeps the weather off. I bolted a 1/4" plate mounting plate between the frame rails.
20221030_151616.jpg


The Edge does not come with tow loops, so I bolted in an old junkyard set for bigger jobs.

20230311_163235 Hidden Winch.jpg


I prefer leather seats, so went hunting for a Mustang or some other Ford product. I never found one so I settled for a Suburu. I thought this would be a difficult job, but it was really rather easy to remove the feet from the old seats and weld them on to the Suburu.

20230624_190602.jpg

You can see the old Ranger feet welded to a heavy piece of scrap steel wich is welded to the seat frame.

20230717_154052.jpg


The "new seats" are much more comfortable.

Suspension upgrades are maybe the cheapest and best thing for Rangers. I put new Monroe shocks in the front. The originals in the rear were just fine. I installed a larger 1" Explorer sway bar in the front to improve the handling and reduce body roll. I put a set of spring clamps in the back. They stiffen the springs and assist the rear sway bar. Also a set of James Duff traction bars to reduce axle wrap. I wasn't sure about traction bars but I soon learned that they really assure a nice clean shift.
20230804_121846.jpg

The 1" front sway bar comes from a Ford Explorer.

Leaf Spring Clamp.jpg

James Duff traction bar and leaf spring clamp mounted about 6" in front of the axle.

Also, for safety sake, I installed slotted cross drilled rotors in the front. Normally you wouldn't feel the difference, but if you are hauling a heavy load or forced to make an emergency stop, they really do matter.
20240205_153316.jpg

Slotted crossdrilled rotors

My pickup bed came with a hole in the floor on the passenger side just above where the old tail pipe was located. Rather than cutting and welding in a new floor section, I chose to lay in a new red oak bed over the top. It was another touch of vintage nostalgia. I added side rails and a tool box too. Five coats of spar varnish protect the finish from the rain and the sun. The floor gets scratched from time to time, but a little sand paper and a dab more varnish fixes them fast.

bed.jpg


That retro look is further enhanced by round tail lights, headlights, and fog lights too.

20231113_161615.jpg


Perhaps my favorite upgrade was a Torsen Locker. It wasn't cheap, but it really improved traction, especially on Minnesota roads. The mechanic who installed it first thought I must be crazy, to spend so much on an old truck, but when he put it up on the lift, he was surprised to see that everything looked like new.

20230618_122818_04.jpg


That's my build thread. I hope you liked it.
 
Last edited:
I moved this to the correct forum...

Gonna follow along... wanting to have a closer look at your seat swap when it gets that far.
 
Man.. 4k..


Nowadays that truck would be listed for 14.


Much like @Uncle Gump ..need to know about those seats! I feel like I may be too tall to have them and be comfy though..
 
I moved this to the correct forum...

Gonna follow along... wanting to have a closer look at your seat swap when it gets that far.
I got very lucky with those seats which cost only $200,00. I wish I could have taken more fotos, but every swap will be different. You will know immediately what to do when you look at the bottom of the new seats and the bottom of the old. The "feet" get cut off with a cutting wheel. The airbag and seatbelt assembly from your Ranger will be bolted to the new seat. Feel free to ask when the time comes.
 
Man.. 4k..


Nowadays that truck would be listed for 14.


Much like @Uncle Gump ..need to know about those seats! I feel like I may be too tall to have them and be comfy though..
Maybe. Those Suburu seats were slightly bigger than the Rangers. They were more comfortable too. There are not a whole lot of seats for sale anywhere on Craigslist or Facebook Marketplace. It took me a long time to find them. So shopping takes a while. I would think any full size truck would have a nice pair.
 
Man.. 4k..


Nowadays that truck would be listed for 14.


Much like @Uncle Gump ..need to know about those seats! I feel like I may be too tall to have them and be comfy though..
I thought I paid a lot for this truck, maybe even too much, but it was in good condition. And that sometimes means more than the year or the mileage.
 

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