I’ve been out of the loop a couple days, but I just read over everything. I’d like to support a couple ideas and shake a couple ideas.
If you have a passion to make the lithium ion batteries work and figure out the charging system, absolutely go for it. Most of us here, and this site are dedicated to the guys who want to do something different and/or upgrade.
Having said that, I think you’re begging for reliability problems. All the different alternators and all the different lead acid batteries are proven systems and you can service them anywhere. You don’t necessarily want it to start as good as it can possibly start. What you want is for it to start every time for a long time, IMHO.
I also agree that extra alternator capacity is wasted, as is extra battery capacity. Now, having said that, a little extra alternator capacity and battery capacity can make up for some other sins like shaky wiring, shaky connections, a worn starter, etc.
A thought on racing batteries too. I never raced, but I’ve been a hangar on for some guys who like to road race, from SCCA stuff up to Indy cars. Racing batteries are designed to do their task for ONE DAY with optimum performance. I’m not saying they are use once/throw away, but they are absolutely not designed for long-term use and reliability.
Right now, I have an 87 and 88 Lincoln Town Cars, both 5L/302, both with the slight dealer HP upgrades. If I put 1000 miles a year on either one I’ll be surprised. I don’t remember what the original battery size was, but since I got the Rangers I’ve used 65, and I think I upgraded one of the Town Cars to a 65. When I turn the key, they spin like a top. I also have a 7.5L/460 in my 78 Mark V which spins like a top off a 65. I think they’re all 700 or 750 CCA. 65 with 700 CCA should be everything you ever need to start that 5L you’ve got.
if you have any concern regarding the starter when starting, I would start right there, no pun intended. Doesn’t mean you have to buy a new starter. They’re relatively easy to take out, and relatively easy to take apart and check out, and parts are dirt cheap. I’d pull it out and clean or replace the brushes, clean the armature where the brushes ride, check all the roller surfaces and clean and polish them, make sure the alignment bushings are all in good shape, and put a tiny drop of 3-in-1 or something like that on the bushing surfaces. Nothing that will run, just enough to lube them a little bit. If anything looks rough, throw in a rebuilt starter.
Also, at a minimum, I would carefully inspect the power cable to the starter, and the ground cables between the battery negative and the block. There should be a direct wire somewhere. If that is not secure or clean, you’re relying on a ground that runs from the battery to the body to the frame to the transmission to the engine, or something like that. I think somebody said it, but you can always throw in a few extra ground wires here and there, but it shouldn’t be hard or take long to loosen up the ones you’ve got and clean them and put them back together. Note, wire brushing them on the ends and then covering them with clear polyurethane is good, but that doesn’t tell you if the wire inside the insulation is OK. You can take a utility knife and split the insulation a couple inches down from the connector, and just look for corrosion, and/or, if the copper is dark and brittle. If so, replace. And you can get plenty of good starter and ground lines from the scrapyard.
Something that is occasionally missed, and I don’t remember seeing it mentioned here, is simply the starter solenoid. It’s just a big relay, but if the contact points are burned, it won’t pass full energy. They’re pretty cheap, but if you drill the rivets, you can actually rebuild them or clean them, and just put them back together with either rivets or nuts and bolts.
Again, if you want to go exotic, absolutely go for it. But you will have the “reliability” of “exotic.“ Those two words don’t usually go together. Decent alternator, decent battery, and clean copper between them and on the starting circuit should spin that engine like a merry-go-round.
One last thought. I don’t know if this is a daily driver. I’ve got six vehicles and it’s just me, and I’m retired. I’d be amazed if I put 6 or 7000 miles a year on all of them put together. I always have a decent quality, 2 amp (or 4 or 6) charger/maintainer attached if I know I’m not going to drive something in the next day or two. I have them spread out across my garage and property, and I have them with two pin connectors wired right into the car.. Not only do they keep the battery topped off, if you buy a halfway decent one, the constant trickle effect will actually keep the plates inside the battery cleaner and make the battery last longer. Just don’t drive away with one attached like I do about once a year.
I’ve used these two with great reliability. One will burn out about once a year, but they’re dirt cheap.
I’d say “my two cents” but I think I’ve quoted a lot of folks two cents here…
Good luck with it!