Phew...what a day. Putting in the 5.0L was tougher than I thought. I really didn't want to bust apart the tranny and engine so I did it together.
As you can see it was TIGHT:
Belt routing pic:
BUT IT IS IN:
Clearances:
And now...the casualties:
and the worst:
Lotsa pics for you guys!
The cross member is still quite strong. I couldn't even flex it even with a chunk cut out. But I will definitely weld up some flat iron on the top and side to reinforce it ....stronger than new! So don't worry. I know some people will think it was stupid. But it was the only way it would work. Unless I ripped it out and tore off the intake. But I was getting my boss to help me and didn't want to waste his time. So...trimmed up the cross member and it slipped right past...BARELY. It was tight tight tight. As you can see there was some casualties. The tranny tube was the worst. I will have to take it off and straighten it out or get a new one.
Alignment:
As you can see it is as far back as it will go. Tons of room in the front. Not alot in the back I will probably move it up an inch or two for final fitting. Even furthest back the tranny cross member wouldn't line up. I think I will redrill the tranny crossmember holes an inch forward and reattach the tranny crossmember. It also looks sloped back. According to RangerSVT i need to lift up the tranny two inches, which makes sense to me. I will make a spacer with some slots to move things around.
Also...the headers... the passenger side is almost on top of the frame. But the drivers side is about 2 to 3 inches away from the frame rail. I understand that the drivers side has the steering and what not so it should be over. But I am just wondering how to determine alignment.
The way it is now the tranny fit in the tranny cross member (left to right, not front to back)
So I guess I am should make new plates an inch over? Or no? What do you guys think with alignment? Definitely move it forward an inch or two. I have to to clear the passenger side exhaust I think.
Questions:
Grounding...what should I do? On the 5.0L I upgraded the starter wire to 4 gauge. But there is no ground. The 4.0L had a power and ground wire to the starter. So obviously the 5.0L just grounds to the block. Should I just run a big 4 gauge ground to the block somewhere? And ground the battery to the body, and engine to body? All bigger wires or what?
Also would running the alternator straight to the positive battery terminal instead of the solenoid be an upgrade?
Any other comments or recommendations...are welcome!