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2001 2.3l 2wd hole in oil pan????


2.3l4banger

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Last night i was driving my truck home and i saw that my check gauge light came on... So I looked at it and saw that my oil Pressure gauge was dropping, I then shut my truck off and coasted to a parking lot and there was a trail of oil behind me and was pouring out of the front of the oil pan. I waited until it cooled off and crawled under and i found a nut with part of a bolt in between my oil pan and front cross member. The hole is about 1.5 inches tall and about .75 inches wide.. I have absolutely no idea where it could have come from and how much work it will be to replace, I cannot do the work myself because i now live in the phoenix area but I would like to know how big this job will be. Any advice or input would be greatly appreciated.

Thank you.
 
Big job. Engine has to come most of the way out.
 
Any idea on time for a shop? Just an estimate? I am pretty stuck here... Either fix it SOON or get a loan for a vehicle.
 
Not sure, maybe 10 hours or more.
 
Dang... That's doable I think though I believe.
Thank you.

I am still troubled with where the broken bolt came from...
It is a pretty decent size too. I can't feel anything moving in the suspension nor can i see where it came from, and i know for a fact it is not internal because i have a pretty good sense of awareness when it comes to engine noises.
And I am a student at UTI... Feel slightly embarrassed that i cannot do it myself, they wont allow us to do anything that will take a substantial amount of time in the shop. I really would rather do the work myself.
What can you do. haha
 
Can you drain the oil, shoot the hole with brake cleaner and JB Weld in a patch? I used JB Weld to patch a rusted pan on my Jeep. With a 3/4 X2" hole , I would use a small piece of metal . It will need to be wedged into position and needs to cure over night. All this is supposing that the bolt hasnt got a chewed up hunk of con-rod attached
 
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Bolt probably came from another vehicle, possibly headed in the opposite direction, and bolt bounced up with enough force to put a hole in the pan.

Good news is that the oil pan is not pressurized, so can be patched until such time you want to replace it.

Any shop can put a patch on it with sealant and some self tapping screws, maybe an hour if they take a coffee break.

JB weld might work but I would be afraid it might break off at some point, so definitely use the metal patch on top either way.
 
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I would just weld it, take a wiz wheel clean up all around the whole, find a piece of scrap and weld it over the whole.
 
I would just weld it, take a wiz wheel clean up all around the whole, find a piece of scrap and weld it over the whole.

Welding is likely to touch off crankcase fumes, that is why I would go with epoxy
 
First, I'd like to say I'm sorry you wasted $30k... That was the worst decision I've made in my life, that school is a joke! Although it was fun, and so was my job at Coyote.

Anyways... Are you in a complex or a house? We had a house, and wrenched in the garage all the time. Pulling the engine really isn't that hard, and you can rent/ borrow an engine hoist. I swapped my old engine in 8 hrs. That's only 2 nights of work. 4cyl 2wds are the easiest, even a UTI student could do it.:)

Just pull it compete with the trans, fix or swap the pan, and drop it back in.
uje7y7ys.jpg
 
I am with Ron on the JB Weld patch. Cut a piece of beer can or soda can about an inch all the way around larger than the hole, Brake clean the oil pan in the area that needs fixed, take a stainless steel Chore Girl pad and scrub the paint off and rough up the metal a bit, brake clean again, then mix JB Weld and place it on patch and stick 'er on there. You should be good to go in about an hour. I have fixed numerous gas tanks, clutch covers on dirt bikes and such with this method. Works great and never had a problem. I have a 96 Crapalier in the back yard that I did that on the fuel filler neck to 10 years ago and it is still holding today.
 
Big job. Engine has to come most of the way out.







I would just weld it, take a wiz wheel clean up all around the whole, find a piece of scrap and weld it over the whole.

Adsm don't you think a welding shop could weld this right up?

IMHO I would not use J B weld on an oil pan unless it was just so I could get it to a welding shop.
 
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Just realizes I spelled hole as whole...
 

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