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thorsranger91

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Location
Kansas
Vehicle Year
1991
Make / Model
Ford ranger
Engine Type
2.9 V6
Transmission
Automatic
2WD / 4WD
4WD
Total Lift
3 inch blocks
Tire Size
265/70/r16
I have a 91 Xtra cab 2.9 t code 4x4. Wife has agreed to let me do whatever as long as the bills are paid. I use the truck as a driver, construction, and firewood truck. I pull a 6x14 tandem axle trailer. It has been lifted 2 or 3 inches. Question becomes 4.0 or 5.0 swap with the end result of practicality in mind?
 


ericbphoto

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Wellford, SC
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1993
Make / Model
Ford Ranger
Engine Type
3.0 V6
Engine Size
3.0L
Transmission
Manual
2WD / 4WD
4WD
Total Lift
6"
Tire Size
35"
My credo
In theory, theory and practice are the same. In practice, they are different.
4.0 is probably easier. It fits better and will mate with your present transmission.

But who doesn’t love a V8?
 

sgtsandman

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Location
Aliquippa, PA
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2011/2019
Make / Model
Ranger XLT/FX4
Engine Size
4.0 SOHC/2.3 Ecoboost
2WD / 4WD
4WD
Total Lift
Pre-2008 lift/Stock
Tire Size
31X10.5R15/265/65R17
The 4.0 OHV is based on the 2.9, so would probably be the easiest.

What gearing do you have in the axles? If a 3.73 or numerically lower, a gear change might be a good complement to the engine.

People have talked about the difficulty in finding matching gears for some of the older front axles. So that may not be an option anymore.
 

alwaysFlOoReD

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Location
Calgary, Canada
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'91, '80, '06
Make / Model
Ford, GMC,Dodge
Engine Size
4.0,4.0,5.7
Transmission
Manual
2WD / 4WD
4WD
How heavy is your trailer? Does it have brakes? What terrain do you drive in? Your truck is "legally" allowed to tow a certain amount, and I doubt that your loaded work trailer falls within those specs.
That said, I've towed well over my trucks gvwr. And have been fined by dot...ouch!
Commercial plate on 1/2 ton truck.
 
Last edited:

rusty ol ranger

Im a Jeep guy now.
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1987
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2.9 V6
Engine Size
177 CID
Transmission
Manual
2WD / 4WD
2WD
My credo
A legend to the old man, a hero to the child...
If i were you?

Keep the ranger as a DD and go pick up the numerous 87-96 F150s all over CL and marketplace for probably not a whole lot more they youll have in a swap, and have a truck that will handle your stuff better in all aspects.
 

thorsranger91

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64
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Location
Kansas
Vehicle Year
1991
Make / Model
Ford ranger
Engine Type
2.9 V6
Transmission
Automatic
2WD / 4WD
4WD
Total Lift
3 inch blocks
Tire Size
265/70/r16
The 4.0 OHV is based on the 2.9, so would probably be the easiest.

What gearing do you have in the axles? If a 3.73 or numerically lower, a gear change might be a good complement to the engine.

People have talked about the difficulty in finding matching gears for some of the older front axles. So that may not be an option anymore.
Not sure what gears I have. All I know is they're factory
 

thorsranger91

Member
Joined
Mar 8, 2023
Messages
64
Reaction score
38
Points
18
Location
Kansas
Vehicle Year
1991
Make / Model
Ford ranger
Engine Type
2.9 V6
Transmission
Automatic
2WD / 4WD
4WD
Total Lift
3 inch blocks
Tire Size
265/70/r16
How heavy is your trailer? Does it have brakes? What terrain do you drive in? Your truck is "legally" allowed to tow a certain amount, and I doubt that your loaded work trailer falls within those specs.
That said, I've towed well over my trucks gvwr. And have been fined by dot...ouch!
Commercial plate on 1/2 ton truck.
My trailer empty is about 900 pounds. It doesn't have brakes yet. Waiting to put electric braking on. Mostly drive highway/city with some clay like fields as we live near the flint hills in Kansas so it's just hilly and flat terrain. My loaded outfit trailer is still under 2k pounds therefore I'm not worried about that. Whenever I go logging I have had closer to 6k on the trailer as it was green hardwood. I'm not in a scramble for wood anymore so don't foresee doing that anytime soon. I don't plan to pull my car trailer with the stranger as I have my touareg for that
 

alwaysFlOoReD

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Engine Size
4.0,4.0,5.7
Transmission
Manual
2WD / 4WD
4WD
Not sure what gears I have. All I know is they're factory
Two places to look for gear ratio....
Door tag code, look up codes in the tech library.
Tag on rear cover bolt.
 

thorsranger91

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Joined
Mar 8, 2023
Messages
64
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Location
Kansas
Vehicle Year
1991
Make / Model
Ford ranger
Engine Type
2.9 V6
Transmission
Automatic
2WD / 4WD
4WD
Total Lift
3 inch blocks
Tire Size
265/70/r16
The 4.0 OHV is based on the 2.9, so would probably be the easiest.

What gearing do you have in the axles? If a 3.73 or numerically lower, a gear change might be a good complement to the engine.

People have talked about the difficulty in finding matching gears for some of the older front axles. So that may not be an option anymore.
Not going to keep that t code in there. Hate autos when I want control. My salvage guy has a 95 5 speed 4.0 4x4. It was sent to him after being lightly overheated. It's an Xtra cab as well so I can swap with him there
 

sgtsandman

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Location
Aliquippa, PA
Vehicle Year
2011/2019
Make / Model
Ranger XLT/FX4
Engine Size
4.0 SOHC/2.3 Ecoboost
2WD / 4WD
4WD
Total Lift
Pre-2008 lift/Stock
Tire Size
31X10.5R15/265/65R17
Not going to keep that t code in there. Hate autos when I want control. My salvage guy has a 95 5 speed 4.0 4x4. It was sent to him after being lightly overheated. It's an Xtra cab as well so I can swap with him there
Make sure you get the drive shafts and computer with the engine and transmission. Chances are good that they will be different lengths than what you have now with the automatic.
 

ericbphoto

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Age
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Location
Wellford, SC
Vehicle Year
1993
Make / Model
Ford Ranger
Engine Type
3.0 V6
Engine Size
3.0L
Transmission
Manual
2WD / 4WD
4WD
Total Lift
6"
Tire Size
35"
My credo
In theory, theory and practice are the same. In practice, they are different.
Not going to keep that t code in there. Hate autos when I want control. My salvage guy has a 95 5 speed 4.0 4x4. It was sent to him after being lightly overheated. It's an Xtra cab as well so I can swap with him there
I understand about not liking automatics. But they often have a higher tow rating.
 

thorsranger91

Member
Joined
Mar 8, 2023
Messages
64
Reaction score
38
Points
18
Location
Kansas
Vehicle Year
1991
Make / Model
Ford ranger
Engine Type
2.9 V6
Transmission
Automatic
2WD / 4WD
4WD
Total Lift
3 inch blocks
Tire Size
265/70/r16
I understand about not liking automatics. But they often have a higher tow rating.
As stated I tow with my touareg. It has an 8k tow capacity. Ranger is just lighter loads
 

don4331

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I understand about not liking automatics. But they often have a higher tow rating.
In Rangers, automatics always have a higher tow rating.

'91 Ranger SuperCab 4x4 (OP's truck)
2.9/auto: 4,800 lb trailer max (4.0/auto: 5,600lbs)
2.9/manual: 2,300 lb trailer max

4.0/manual isn't even option, but that's because the FM145 manual of '91 wouldn't take the load. The later, M5ODR-1 will mount behind 4.0 and would in theory have more capacity. But if OP is stopped by DOT/in accident they go by aforementioned maximums. 😞

Kansas is one of few states without brake requirements at specific trailer weight/percent of tow vehicle. Rather, you need to demonstrate stopping in 40' from 20mph.
Ranger needs ~17' to stop without trailer from 20mph; ~25' from 20 with 2k lbs trailer.* So, OP should be fine so long as weight is correct.​
*Assumes both front and rear brakes are in good working order.​

Driveshafts, both front and rear on 4x4s, are supposed to be identical between manuals and automatics.
 

thorsranger91

Member
Joined
Mar 8, 2023
Messages
64
Reaction score
38
Points
18
Location
Kansas
Vehicle Year
1991
Make / Model
Ford ranger
Engine Type
2.9 V6
Transmission
Automatic
2WD / 4WD
4WD
Total Lift
3 inch blocks
Tire Size
265/70/r16
Well it may have come time for a swap earlier than expected. My a4ld is now leaking fluid. When I looked under the truck, dripping from lower starter bolt. Excuse for the m5 swap?
 

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