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>>Jury-rigged my TPS w/ Gorilla Glue... finally Got WOT!


fixizin

FoMoCo is forcing me to buy a 'yota
Joined
Apr 13, 2008
Messages
1,091
Reaction score
132
Location
Ft. Lauderdale, FL
Vehicle Year
99
Make / Model
XL Spurt
Engine Type
3.0 V6
Engine Size
3.0 (Flex)
Transmission
Manual
2WD / 4WD
4WD
Tire Size
P235/75R15
My credo
A properly suspensioned Ranger can be safely airborne for up to 4 seconds at a time! =:O
Wasn't sure if I should revive last year's thread that started this odyssey of computer-controlled-engine "fun":

BUT, we're here now, so long-short: After doing the infamous "zip-tie slack fix" on the throttle cable, I noticed my TPS range was 15% to 87%, so idle was fine, but I wasn't achieving Wide Open Throttle (WOT!), and all the benefits thereof! (Really bothered me that I couldn't do the 'Clear Flooded Engine' mode by flooring throttle while cranking engine, i.e. good spark but zero fuel injected--sounds useful for checking compression during my upcoming spark plug change.)

FINALLY got around to moving ye olde DPFE sensor out of the way, and put my inherited right-angle ratcheting Phillips screwdriver (thanks Dad!) to work removing the TPS. Once off, I used a popsicle stick to twist it through its range, to get an idea of how thick of a "shim" I'd need to get that extra 4% at the top end.

With an eye to being able to reverse the jury-rig if "things didn't work out", I decided to leave the (female) TPS alone, and instead shim the (male) "blade" on the throttle-body shaft that actually turns the TPS. Being more out in the open, I figured that way I could "fine tune" the shim with a file, or remove it altogether with a Dremel or some acetone. My calibrated eyeball said to use the thin cardboard from the Gorilla Glue blister pack, lol... see pic:

IMG_1353.JPG


AAAAND... missed it by THAT much! Range now runs from 20.0% to 92.5% !... so my idle is a bit high, but when I mash that right pedal she really gets a "throaty" roar! (Also Clear Flooded Engine works.) Backing off the anti-diesel screw doesn't help. After manually mashing the actuator to the idle position, I briefly saw it drop to 19.6%, but it went back to 20.0% pretty quickly. Rat-tail file here I come!

Hey, I saved $40-$80 on a new TPS, which may not have solved anything! Still say this setup needs a calibration pot... or slotted mounting holes that allow a few degrees of offset.

RonD: you da man! Fountain of KNOWledge!

SenorNoob: excellent point to investigate, and yes, my $12 Craftsman (ChiCom) multimeter says 5.00V measuring across pins 1 & 3...
 
Last edited:


fixizin

FoMoCo is forcing me to buy a 'yota
Joined
Apr 13, 2008
Messages
1,091
Reaction score
132
Location
Ft. Lauderdale, FL
Vehicle Year
99
Make / Model
XL Spurt
Engine Type
3.0 V6
Engine Size
3.0 (Flex)
Transmission
Manual
2WD / 4WD
4WD
Tire Size
P235/75R15
My credo
A properly suspensioned Ranger can be safely airborne for up to 4 seconds at a time! =:O
Got Milk WOT? :ROFLMAO:(y):stirthepot:

Handy tools for tight places:

IMG_1358=TightSpaceTools.JPG
 
Last edited:

fixizin

FoMoCo is forcing me to buy a 'yota
Joined
Apr 13, 2008
Messages
1,091
Reaction score
132
Location
Ft. Lauderdale, FL
Vehicle Year
99
Make / Model
XL Spurt
Engine Type
3.0 V6
Engine Size
3.0 (Flex)
Transmission
Manual
2WD / 4WD
4WD
Tire Size
P235/75R15
My credo
A properly suspensioned Ranger can be safely airborne for up to 4 seconds at a time! =:O
Update, parked, Key ON, Engine OFF, foot far from gas pedal, TPS is bouncing between 19.6% and 20.0%, just sitting still... bad rheostat/coil INside TPS?

Going to blast/saturate it with Industrial Grade Contact Cleaner ("Rainbow Corrosion Wash") when I take it off... stay tuned.
 

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