• Welcome Visitor! Please take a few seconds and Register for our forum. Even if you don't want to post, you can still 'Like' and react to posts.

How to properly make solder connections


RangerSVT

Oct 09 OTOTM
Article Contributor
V8 Engine Swap
OTOTM Winner
Solid Axle Swap
RBV's on Boost
ASE Certified Tech
TRS Banner 2010-2011
TRS Banner 2012-2015
Joined
Mar 15, 2009
Messages
7,883
Reaction score
53
Points
48
Location
TRS since 2002 - NW KY
Vehicle Year
19962002
Make / Model
Ford
Engine Size
GT-40 5.0L EFI W/AC
Transmission
Automatic
Here is how to make a good tight secure solder.
Before you start the process of soldering, start by putting your heat shrink tubing on the wire and slide it down at least 8-10 inches, or as far away from the solder joint as possible...

Take the two wires to be soldered together and strip them back about 1/2"....

Push the wires together until they are touching the opposite wire's insulation, where they are somewhat weaved together, like this....

Then, take a piece of solder and wrap it around the bare section of wire, wrapping it tightly. This makes the solder joint nice and tight and neat...

Then, take the solder gun and with the solder gun at temp, touch the joint to be soldered. Within seconds, the solder that you wrapped around the joint will melt and flow through the wires, soldering the wires together....

After the joint is soldered, slide the heat shrink over the joint and apply heat. Be sure to overlap the joint on each side to protect the joint...


Now you have a properly, well secured soldered joint. Enjoy.

SVT
 


alwaysFlOoReD

Forum Staff Member
TRS Forum Moderator
TRS Banner 2012-2015
TRS 20th Anniversary
Joined
Apr 13, 2009
Messages
13,941
Reaction score
5,086
Points
113
Location
Calgary, Canada
Vehicle Year
'91, '80, '06
Make / Model
Ford, GMC,Dodge
Engine Size
4.0,4.0,5.7
Transmission
Manual
2WD / 4WD
4WD
Thanks for the write-up, it really helped me. Best heat shrink will be adhesive lined.
 

RangerSVT

Oct 09 OTOTM
Article Contributor
V8 Engine Swap
OTOTM Winner
Solid Axle Swap
RBV's on Boost
ASE Certified Tech
TRS Banner 2010-2011
TRS Banner 2012-2015
Joined
Mar 15, 2009
Messages
7,883
Reaction score
53
Points
48
Location
TRS since 2002 - NW KY
Vehicle Year
19962002
Make / Model
Ford
Engine Size
GT-40 5.0L EFI W/AC
Transmission
Automatic
Glad I helped you out. Glue lined heat is the best, but not always is available. I'm going to try to retake the pics, some are blurry...

SVT
 

Scrambler82

Member
U.S. Military - Veteran
V8 Engine Swap
Joined
Jan 14, 2009
Messages
795
Reaction score
11
Points
18
Location
SoCal
Vehicle Year
2003
Make / Model
Ford/EDGE
Engine Size
3.0
Transmission
Manual
2WD / 4WD
4WD
Total Lift
4.5" SL
Total Drop
WWWhhhaaattt !?!
Tire Size
33 x 12.50
Good write up !

Just watch your mechanical bond before applying the solder and not too much solder.
 

adsm08

Senior Master Grease Monkey
Supporting Member
Article Contributor
Ford Technician
TRS 20th Anniversary
Joined
Sep 20, 2009
Messages
34,623
Reaction score
3,613
Points
113
Location
Dillsburg PA
Vehicle Year
1987
Make / Model
Ford
Engine Type
4.0 V6
Engine Size
4.0
Transmission
Manual
2WD / 4WD
4WD
Tire Size
31X10.50X15
Huh. I never thought to try it that way.
 

shane96ranger

Well-Known Member
V8 Engine Swap
Joined
Oct 20, 2009
Messages
8,328
Reaction score
221
Points
63
Location
Utah
Vehicle Year
1997 / 1989
Make / Model
Ford F150-Stang
Engine Type
V8
Engine Size
4.6 Triton / 5.0
Huh. I never thought to try it that way.
Same here. I learned how to solder on circuit boards, so I have used that same method with wiring. You can bet I will try it next time though.

Sent from the can
 

adsm08

Senior Master Grease Monkey
Supporting Member
Article Contributor
Ford Technician
TRS 20th Anniversary
Joined
Sep 20, 2009
Messages
34,623
Reaction score
3,613
Points
113
Location
Dillsburg PA
Vehicle Year
1987
Make / Model
Ford
Engine Type
4.0 V6
Engine Size
4.0
Transmission
Manual
2WD / 4WD
4WD
Tire Size
31X10.50X15
Same here. I learned how to solder on circuit boards, so I have used that same method with wiring. You can bet I will try it next time though.

Sent from the can
Well my solder pen's tip has a cup worn into it, so I have just been getting a dab in that low spot and rubbing it on the wire to kind of tack it in place, then I flip the wire over and hold them together until the solder melts like most people do.
 

bobbywalter

TRS Technical Staff
TRS Event Staff
V8 Engine Swap
TRS Technical Advisor
TRS Banner 2012-2015
TRS 20th Anniversary
Ugly Truck of Month
TRS Event Participant
Joined
Aug 9, 2007
Messages
23,470
Reaction score
4,668
Points
113
Location
woodhaven mi
Vehicle Year
1988
Make / Model
FORD mostly
Engine Type
V8
Engine Size
BIGGER
Transmission
Automatic
2WD / 4WD
4WD
Total Lift
sawzall?
Tire Size
33-44
My credo
it is easier to fix and understand than "her"
Huh. I never thought to try it that way.
when doing under dash work its often the best way and still usually hurts like a m f er if its a situation using the sense of toouch to locate the tip/solder surface:D.


i usually apply flux as well.

but often i just tin and bump together when doing open harness work/custom builds. in/l little pot of molten solder to dip and run.

not afraid to add some dielectric grease to normal shrink applications i know are outside.

everybody here so far does it a little different i am sure, with minimal if any issues.
 

Twister

Active Member
V8 Engine Swap
Joined
Mar 4, 2010
Messages
1,921
Reaction score
17
Points
38
Location
Omaha, Ne
Vehicle Year
1985 1987
Make / Model
Duh
Engine Size
5.0L, 2.9L
Transmission
Manual
Pics stopped working
 

shane96ranger

Well-Known Member
V8 Engine Swap
Joined
Oct 20, 2009
Messages
8,328
Reaction score
221
Points
63
Location
Utah
Vehicle Year
1997 / 1989
Make / Model
Ford F150-Stang
Engine Type
V8
Engine Size
4.6 Triton / 5.0
Rick ran out of the allotted free bandwidth from Photobucket. Pics will return on the 2nd of July.
 

Sponsored Ad


Sponsored Ad

Staff online

Today's birthdays

Member & Vendor Upgrades

For a small yearly donation, you can support this forum and receive a 'Supporting Member' banner, or become a 'Supporting Vendor' and promote your products here. Click the banner to find out how.

Truck of The Month


Shran
April Truck of The Month

Recently Featured

Want to see your truck here? Share your photos and details in the forum.

Follow TRS On Instagram

TRS Events

25th Anniversary Sponsors

Check Out The TRS Store


Sponsored Ad


Sponsored Ad

Sponsored Ad


Amazon Deals

Top