• Welcome Visitor! Please take a few seconds and Register for our forum. Even if you don't want to post, you can still 'Like' and react to posts.

Fuel Tank Return Cap


85_Ranger4x4

Forum Staff Member
TRS Event Staff
TRS Forum Moderator
Article Contributor
V8 Engine Swap
OTOTM Winner
TRS Banner 2010-2011
TRS 20th Anniversary
VAGABOND
TRS Event Participant
Joined
Aug 7, 2007
Messages
32,315
Reaction score
17,768
Points
113
Location
SW Iowa
Vehicle Year
1985
Make / Model
Ford
Engine Type
V8
Engine Size
5.0
Transmission
Manual
Does anyone make a cap to plug the return fitting on my new fuel pump?

My old setup just had a pickup that fed the engine driven fuel pump. I have been running a cheap pump on the frame for a couple years that kinda did the same thing. My pump is weak and the fuel level sender isn't accurate so I am going to a single low pressure in tank pump for an '86... but it has a second line at the pump for a return.

I know rubber caps don't last forever, I just want it sealed. Kinda thinking JB Weld as a last ditch but I would rather not.

Basically the opposite of this, rather than plug the fuel line I want to plug what the fuel line plugs into:

 


ericbphoto

Overlander in development
TRS Event Staff
TRS Forum Moderator
Supporting Member
U.S. Military - Veteran
TRS 20th Anniversary
VAGABOND
TRS Event Participant
GMRS Radio License
Joined
Feb 7, 2016
Messages
15,301
Reaction score
16,534
Points
113
Age
59
Location
Wellford, SC
Vehicle Year
1993
Make / Model
Ford Ranger
Engine Type
3.0 V6
Engine Size
3.0L
Transmission
Manual
2WD / 4WD
4WD
Total Lift
6"
Tire Size
35"
My credo
In theory, theory and practice are the same. In practice, they are different.
Use a plug similar to that connected with a piece of hose?
 

RonD

Official TRS AI
TRS Technical Advisor
Joined
Jun 2, 2012
Messages
25,363
Reaction score
8,369
Points
113
Location
canada
Vehicle Year
1994
Make / Model
Ford
Transmission
Manual
Just put a bolt in it with RTV on threads

Or pinch the metal tube flat and bend it over to close it
 

ericbphoto

Overlander in development
TRS Event Staff
TRS Forum Moderator
Supporting Member
U.S. Military - Veteran
TRS 20th Anniversary
VAGABOND
TRS Event Participant
GMRS Radio License
Joined
Feb 7, 2016
Messages
15,301
Reaction score
16,534
Points
113
Age
59
Location
Wellford, SC
Vehicle Year
1993
Make / Model
Ford Ranger
Engine Type
3.0 V6
Engine Size
3.0L
Transmission
Manual
2WD / 4WD
4WD
Total Lift
6"
Tire Size
35"
My credo
In theory, theory and practice are the same. In practice, they are different.
Or find someone less intelligent and tell them “Hold your finger over this hole and don’t let go. Ever”
 

Dirtman

Former Middleweight Moss Fighting Champion
Joined
May 28, 2018
Messages
19,304
Reaction score
13,326
Points
113
Location
41N 75W
Vehicle Year
2009
Engine Type
2.3 (4 Cylinder)
Transmission
Automatic
2WD / 4WD
2WD
Total Lift
It's up there.
Total Drop
It's down there.
Tire Size
Round.
My credo
I poop in the furnace.
Or find someone less intelligent and tell them “Hold your finger over this hole and don’t let go. Ever”
That guys busy fixing a dam in Holland...
 

85_Ranger4x4

Forum Staff Member
TRS Event Staff
TRS Forum Moderator
Article Contributor
V8 Engine Swap
OTOTM Winner
TRS Banner 2010-2011
TRS 20th Anniversary
VAGABOND
TRS Event Participant
Joined
Aug 7, 2007
Messages
32,315
Reaction score
17,768
Points
113
Location
SW Iowa
Vehicle Year
1985
Make / Model
Ford
Engine Type
V8
Engine Size
5.0
Transmission
Manual
I was scrolling thru Amazon/O'Reilly's looking just getting a disconnect end instead of driving all the way to the JY and I had an idea. When I cleaned out my pickupbox trailer after I finally got a hitch put on it I threw a bunch of truck debris from the host truck in the scrap bin here at work... including the high pressure frame mounted fuel pump. I wonder what that has for ends?

Dug it out and they sure look the same:



I think we might be onto something...



And then if my in-tank pump ever dies I could just switch back to a frame mounted pump by switching my homemade cap with the fuel line and bolt another fuel pump on the frame.

And it works great so far!

 
Last edited:

Sponsored Ad


Sponsored Ad

Staff online

Members online

Today's birthdays

Member & Vendor Upgrades

For a small yearly donation, you can support this forum and receive a 'Supporting Member' banner, or become a 'Supporting Vendor' and promote your products here. Click the banner to find out how.

Truck of The Month


Shran
April Truck of The Month

Recently Featured

Want to see your truck here? Share your photos and details in the forum.

Follow TRS On Instagram

TRS Events

25th Anniversary Sponsors

Check Out The TRS Store


Sponsored Ad


Sponsored Ad

Sponsored Ad


Amazon Deals

Top