• Welcome Visitor! Please take a few seconds and Register for our forum. Even if you don't want to post, you can still 'Like' and react to posts.

DIY Fuel Removal Tool


ShiftRacing

New Member
Joined
Jan 22, 2010
Messages
41
Reaction score
2
Points
0
Vehicle Year
1998
Make / Model
Ford
Engine Size
3.0 Liter V6
Transmission
Manual
This post will describe how to make your own fuel filter disconnect tool for 1998-2000 Rangers and Explorers, and/or vehicles that use the same size and design of retainer clips on the fuel filter. See steps below:

  • Depressurize the fuel system by removing fuel cap
  • Apply parking brake
  • Place vehicle on jacks and properly chock the wheels
  • Measure distace between the end of the fuel retaining connector and canister portion of existing fuel filter while still on vehicle
  • Take the top of a standard Sharpie* brand cap, and cut it to that size...maybe a little smaller for ease of use
  • Once cut, cut cap from end to end on one side to aid in applying it around fuel line
  • Push end of cap into the fuel line connector with a small tool such as a flat-head screwdrive or pair of needle nose pliers
  • Push until a slight "click" sound is heard; meaning the clips inside have been disengaged
  • Push the cap towards the connector, while taking your free hand to push the connector towards the cap
  • Once the clips have been fully disengaged, remove the fuel connector and apply method to other side

*This method is simply an alternative to using the fuel line disconnect tool you can purchase from an auto parts store or an authorized dealership. The use and construction of this tool is done at your own risk. I nor TRS shall be held liable for any damages or injury caused from the use of this tool.
 


UrbanRedneckKid

Active Member
Solid Axle Swap
Joined
Aug 30, 2007
Messages
2,439
Reaction score
17
Points
38
Age
36
Location
Cass Co, Missouri
Vehicle Year
1994
Make / Model
Ford
Engine Size
4.0L
Transmission
Manual
What a nice and simple idea! I like that.

Sent from my HTCONE using Tapatalk 2
 

alwaysFlOoReD

Forum Staff Member
TRS Forum Moderator
TRS Banner 2012-2015
TRS 20th Anniversary
Joined
Apr 13, 2009
Messages
13,933
Reaction score
5,086
Points
113
Location
Calgary, Canada
Vehicle Year
'91, '80, '06
Make / Model
Ford, GMC,Dodge
Engine Size
4.0,4.0,5.7
Transmission
Manual
2WD / 4WD
4WD

BRONCONUT

New Member
Joined
Jul 31, 2009
Messages
98
Reaction score
4
Points
0
Location
Hartford, KY
Vehicle Year
'95~'00
Make / Model
Ford
Engine Size
5.8~4.0
Transmission
Automatic
I have had to make a few disconnects before and I think I had used that once before. I have a set of nice plastic ones I use but those cheap cast metal scissor ones are a PITA and I will never get another set.
 

4.0B2

Well-Known Member
Supporting Member
TRS Banner 2012-2015
Joined
Sep 24, 2009
Messages
10,700
Reaction score
151
Points
63
Location
Walls, MS
Vehicle Year
1988
Make / Model
Ford
Engine Size
4.0 v6
Transmission
Automatic
I have the tools... but this is a good idea. Might have to remember this for trail times..never know when you might need one.
 

country0001

Active Member
TRS Banner 2010-2011
Joined
Dec 10, 2008
Messages
2,512
Reaction score
14
Points
38
Age
49
Location
Stillwater, OK
Vehicle Year
1990,92
Make / Model
Ford,Ford
Engine Size
4.0,5.0
Transmission
Manual
Pics for the unimaginative
 

Sponsored Ad


Sponsored Ad

Members online

Today's birthdays

Member & Vendor Upgrades

For a small yearly donation, you can support this forum and receive a 'Supporting Member' banner, or become a 'Supporting Vendor' and promote your products here. Click the banner to find out how.

Truck of The Month


Shran
April Truck of The Month

Recently Featured

Want to see your truck here? Share your photos and details in the forum.

Follow TRS On Instagram

TRS Events

25th Anniversary Sponsors

Check Out The TRS Store


Sponsored Ad


Sponsored Ad

Sponsored Ad


Amazon Deals

Top