• Welcome Visitor! Please take a few seconds and Register for our forum. Even if you don't want to post, you can still 'Like' and react to posts.

Dana 44 regear tips & tricks


brinker88

11/2013 OTOM Winner
Supporting Member
OTOTM Winner
Joined
Oct 14, 2010
Messages
3,498
Reaction score
36
Points
0
Location
Williamsport, Pa
Vehicle Year
1993
Make / Model
Ford
Engine Size
4.0L
Transmission
Automatic
Hopefully someone will chime in here

1.) I know I need to make set up bearings out of the old bearings. (and I know that the preload needs to vary between new and old bearings. Approx 6-8 lb/in on old bearings and approx 10-14 lb/in on new bearings, properly oiled)

Questions.

1.) Should I immediately install my NEW bearing races for the pinion into the housing or continue using the old ones with the setup bearings?

Anything else you think I should know, post it up.
 


Hagan

08/2013 OTOTM Winner
V8 Engine Swap
OTOTM Winner
Solid Axle Swap
Joined
Jan 3, 2009
Messages
1,079
Reaction score
11
Points
0
Location
Salem, OR
Vehicle Year
1986
Make / Model
Ford
Engine Size
2.3
Transmission
Manual
Are you using a crush sleeve or an eliminator kit? I cant remember off the top of my head where the pinion spacers are.
 

4x4junkie

Forum Staff Member
TRS Forum Moderator
TRS 20th Anniversary
Joined
Aug 19, 2001
Messages
10,757
Reaction score
583
Points
113
Location
So. Calif (SFV)
Vehicle Year
1990
Make / Model
Bronco II
Engine Type
2.9 V6
Engine Size
2.9L V6
Transmission
Manual
2WD / 4WD
4WD
Tire Size
35x12.50R15
I'd keep the bearings & races together. Unless they're the same brand, who's to say there could be a slight difference in their fitment tolerances, knocking your measurements off.

That said, I haven't ever used setup bearings on any axles I've done (a proper-sized bearing splitter & press takes 'em on & off like nothing at all).
 

brinker88

11/2013 OTOM Winner
Supporting Member
OTOTM Winner
Joined
Oct 14, 2010
Messages
3,498
Reaction score
36
Points
0
Location
Williamsport, Pa
Vehicle Year
1993
Make / Model
Ford
Engine Size
4.0L
Transmission
Automatic
Far as I know there are no crush sleeves in the D44's. Only shims.
 

brinker88

11/2013 OTOM Winner
Supporting Member
OTOTM Winner
Joined
Oct 14, 2010
Messages
3,498
Reaction score
36
Points
0
Location
Williamsport, Pa
Vehicle Year
1993
Make / Model
Ford
Engine Size
4.0L
Transmission
Automatic
Bump folks. I'd love to get some more info on this.
 

Jay W

New Member
Joined
Aug 8, 2011
Messages
74
Reaction score
1
Points
0
Location
Yakima, WA
Vehicle Year
1989
Make / Model
Ford
Transmission
Manual
I would use new bearings for your setup bearings. The old ones are probably worn.
 

Sasquatch_Ryda

Well-Known Member
Ford Technician
OTOTM Winner
Solid Axle Swap
Forum Staff - Retired
TRS Banner 2012-2015
Joined
Aug 8, 2007
Messages
7,916
Reaction score
108
Points
63
Age
36
Location
Terrace, BC, Canada
Vehicle Year
1991
Make / Model
Ford
Engine Type
4.0 V6
Engine Size
4.0L
Transmission
Automatic
2WD / 4WD
Solid Axle Swap 4x4
Tire Size
40s
Never had the difference between a new/old bearing make a noticeable difference to the set up.

Always start off with the shims you took out and go from there. You usually end up fairly close to where you need to be.
 

1badexplorer

New Member
Firefighter
Solid Axle Swap
Joined
Jul 15, 2008
Messages
799
Reaction score
4
Points
0
Age
36
Location
Sutersville Pa
Vehicle Year
97,79,00,72,71
Make / Model
Ford
Engine Size
3.0, 501, 7.3psd, 351c, 351w
Transmission
Manual

brinker88

11/2013 OTOM Winner
Supporting Member
OTOTM Winner
Joined
Oct 14, 2010
Messages
3,498
Reaction score
36
Points
0
Location
Williamsport, Pa
Vehicle Year
1993
Make / Model
Ford
Engine Size
4.0L
Transmission
Automatic
Never had the difference between a new/old bearing make a noticeable difference to the set up.

Always start off with the shims you took out and go from there. You usually end up fairly close to where you need to be.
Good to know. Thanks folks. I'll be trying this in 2 weeks.
 

Hagan

08/2013 OTOTM Winner
V8 Engine Swap
OTOTM Winner
Solid Axle Swap
Joined
Jan 3, 2009
Messages
1,079
Reaction score
11
Points
0
Location
Salem, OR
Vehicle Year
1986
Make / Model
Ford
Engine Size
2.3
Transmission
Manual
Never had the difference between a new/old bearing make a noticeable difference to the set up.

Always start off with the shims you took out and go from there. You usually end up fairly close to where you need to be.
x3...

Good luck!
 

brinker88

11/2013 OTOM Winner
Supporting Member
OTOTM Winner
Joined
Oct 14, 2010
Messages
3,498
Reaction score
36
Points
0
Location
Williamsport, Pa
Vehicle Year
1993
Make / Model
Ford
Engine Size
4.0L
Transmission
Automatic
Has anybody used set up races for the inner pinion bearing? I would think it would be a good idea. Would save time setting pinion depth. Would there be any ill effects by doing this?
 

Sasquatch_Ryda

Well-Known Member
Ford Technician
OTOTM Winner
Solid Axle Swap
Forum Staff - Retired
TRS Banner 2012-2015
Joined
Aug 8, 2007
Messages
7,916
Reaction score
108
Points
63
Age
36
Location
Terrace, BC, Canada
Vehicle Year
1991
Make / Model
Ford
Engine Type
4.0 V6
Engine Size
4.0L
Transmission
Automatic
2WD / 4WD
Solid Axle Swap 4x4
Tire Size
40s
I do the carrier and pinion bearing. On my 60 I also did the pinion race as there are shims behind it as well.
 

brinker88

11/2013 OTOM Winner
Supporting Member
OTOTM Winner
Joined
Oct 14, 2010
Messages
3,498
Reaction score
36
Points
0
Location
Williamsport, Pa
Vehicle Year
1993
Make / Model
Ford
Engine Size
4.0L
Transmission
Automatic
Okay, there were also shims behind the race on my D44. I figured that might be a good idea.

Thanks.
 

Sasquatch_Ryda

Well-Known Member
Ford Technician
OTOTM Winner
Solid Axle Swap
Forum Staff - Retired
TRS Banner 2012-2015
Joined
Aug 8, 2007
Messages
7,916
Reaction score
108
Points
63
Age
36
Location
Terrace, BC, Canada
Vehicle Year
1991
Make / Model
Ford
Engine Type
4.0 V6
Engine Size
4.0L
Transmission
Automatic
2WD / 4WD
Solid Axle Swap 4x4
Tire Size
40s
It sure makes it easier in the long run.
 

Destroyer000

January 2009 STOTM Winner
MTOTM Winner
Solid Axle Swap
Joined
Aug 6, 2007
Messages
1,552
Reaction score
8
Points
0
Age
36
Location
Plattsburgh, NY
Vehicle Year
1995
1999
Make / Model
Ford
Ford
Engine Size
4.0. 4.0 Supercharged
Transmission
Manual
when me an holyford 86 did my d44 we did set up bearings ... sanded the insides untill i could drop them over with ease on the pinion and on the carrier... we started with stock shims and was almost Perfect first time.. had some slight adjustments and ones we got the right combo we pressed new ones on.. i set up old bearings with the new races didnt make much of a difference.. theres shims behind the carrier bearings which make it a pain sometimes. .
 

Sponsored Ad


Sponsored Ad

Members online

Member & Vendor Upgrades

For a small yearly donation, you can support this forum and receive a 'Supporting Member' banner, or become a 'Supporting Vendor' and promote your products here. Click the banner to find out how.

Truck of The Month


Shran
April Truck of The Month

Recently Featured

Want to see your truck here? Share your photos and details in the forum.

Follow TRS On Instagram

TRS Events

25th Anniversary Sponsors

Check Out The TRS Store


Sponsored Ad


Sponsored Ad

Sponsored Ad


Amazon Deals

Top