• Welcome Visitor! Please take a few seconds and Register for our forum. Even if you don't want to post, you can still 'Like' and react to posts.

A/C heater box delete?


ecgreen

Well-Known Member
Joined
Sep 21, 2018
Messages
720
Reaction score
287
Points
63
Location
Dunbarton NH
Vehicle Year
1989
Make / Model
Ford Bronco II
Engine Type
2.9 V6
Transmission
Manual
2WD / 4WD
4WD
Total Lift
3"
Tire Size
33
Anyone ever delete/modify the A/C part of the heater box to free up engine bay space? I don't use the A/C in my truck and I can't find a box that didn't come without A/C.
 


ericbphoto

Overlander in development
TRS Event Staff
TRS Forum Moderator
Supporting Member
U.S. Military - Veteran
TRS 20th Anniversary
VAGABOND
TRS Event Participant
GMRS Radio License
Joined
Feb 7, 2016
Messages
15,331
Reaction score
16,592
Points
113
Age
59
Location
Wellford, SC
Vehicle Year
1993
Make / Model
Ford Ranger
Engine Type
3.0 V6
Engine Size
3.0L
Transmission
Manual
2WD / 4WD
4WD
Total Lift
6"
Tire Size
35"
My credo
In theory, theory and practice are the same. In practice, they are different.
Yes. I’ve read of people doing it. I’m not sure it’s the easiest thing to get right. I recently found a non-A/C box for mine at one of my local junk yards.

You might find the info by searching in the V8 swap threads.
 

19Walt93

Well-Known Member
Ford Technician
V8 Engine Swap
Joined
Nov 13, 2018
Messages
4,512
Reaction score
4,465
Points
113
Location
Canaan,NH
Vehicle Year
1993
Make / Model
Ford Ranger
Engine Type
V8
Engine Size
351
Transmission
Automatic
2WD / 4WD
2WD
Total Drop
3"
Tire Size
235/55R16
My credo
If you don't have time to do it right will you have time to do it over?
Take the evaporator core cover off and cut the bulge off the perimeter section- preserving the perimeter so you have the attaching flange. Then make something to block the opening that will free up some space- or just make your own block off and don't cut the original. You just need to leave enough space for air to flow through the heater core. A piece of aluminum scuffed up and painted satin black will blend right in. My truck came to me with no heater/evaporator case so I covered the hole and used a Vintage air system.Eng in process.JPG
 

ecgreen

Well-Known Member
Joined
Sep 21, 2018
Messages
720
Reaction score
287
Points
63
Location
Dunbarton NH
Vehicle Year
1989
Make / Model
Ford Bronco II
Engine Type
2.9 V6
Transmission
Manual
2WD / 4WD
4WD
Total Lift
3"
Tire Size
33
Take the evaporator core cover off and cut the bulge off the perimeter section- preserving the perimeter so you have the attaching flange. Then make something to block the opening that will free up some space- or just make your own block off and don't cut the original. You just need to leave enough space for air to flow through the heater core. A piece of aluminum scuffed up and painted satin black will blend right in. My truck came to me with no heater/evaporator case so I covered the hole and used a Vintage air system.View attachment 44104
Well done, that engine bay looks great!
 

Ramcharger90

Well-Known Member
Article Contributor
V8 Engine Swap
Joined
Feb 11, 2019
Messages
2,953
Reaction score
1,708
Points
113
Location
N/A na
Vehicle Year
1990
Make / Model
Ford Ranger
Engine Type
V8
Engine Size
306, Bcam,
Transmission
Manual
2WD / 4WD
2WD
Anyone ever delete/modify the A/C part of the heater box to free up engine bay space? I don't use the A/C in my truck and I can't find a box that didn't come without A/C.
Ill trade you mine. I would like to add a/c one day.
 

franklin2

Well-Known Member
Joined
Dec 24, 2019
Messages
3,425
Reaction score
1,758
Points
113
Location
Virginia
Vehicle Year
1984
Make / Model
Bronco II
Transmission
Manual
I will mention this again, all your heat and vent air goes through that plenum that sticks out. So you can't get rid of it completely, you need a air passage through there for airflow. I would keep looking for a non-A/C plenum, that would be the slickest option.
 

SenorNoob

Well-Known Member
TRS Event Participant
Joined
Oct 24, 2012
Messages
2,404
Reaction score
564
Points
113
Location
Middle Tennessee
Vehicle Year
1988
Make / Model
Ford
Engine Type
4.0 V6
Engine Size
4.0
Transmission
Manual
2WD / 4WD
4WD
Total Lift
1.5" Front + 4" Rear
Tire Size
245-70-R16
If you wanna modify it, take it off and look at how the air flows. The remove AC core and cut off the part that help it. replace with anything flat. (trim coil, fiberglass, plexiglass, etc.)

Here's a pic of non-ac airbox to make it easier.


BTW, that flows enough air that at 55MPH I have to close the vents or it's the same as having the fan running one setting down from high.
 

Sponsored Ad


Sponsored Ad

Staff online

Today's birthdays

Member & Vendor Upgrades

For a small yearly donation, you can support this forum and receive a 'Supporting Member' banner, or become a 'Supporting Vendor' and promote your products here. Click the banner to find out how.

Truck of The Month


Shran
April Truck of The Month

Recently Featured

Want to see your truck here? Share your photos and details in the forum.

Follow TRS On Instagram

TRS Events

25th Anniversary Sponsors

Check Out The TRS Store


Sponsored Ad


Sponsored Ad

Sponsored Ad


Amazon Deals

Top