jfclark27
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- Joined
- Mar 7, 2013
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- Vehicle Year
- 89
- Make / Model
- Ranger
- Transmission
- Manual
Hey guys, I need some help. Engine runs great for about 15 miles. At highway speeds engine cuts off just like someone flipped a switch. After being towed home 3 separate times, I'm starting to think it may be the DIS module overheating. After fiddling with wires, connectors and disconnecting battery, I can get engine started again.
This is what I have done before I started to consider overheating DIS:
I am not getting any codes other than 33 which is the EGR (have had that continuous memory code for years now lol)
Also... I was not just wasting money by guessing. Crankshaft sensor was not sending the CID portion the the sensor (hard start, but would still run). I just replaced to fix the hard start and to eliminate the possibility. Sending unit was not working on fuel pump, so I replace to fix gauge and eliminate possibility. I already had a spare computer and that leaves the DIS I replaced. It seemed the logical offender and has a lifetime warranty, so I figured... can't hurt!!!
So this is what is leading me to believe it may be DIS overheating. I ran engine for years in Florida with no thermostat and plain tap water. Now I live in a cooler climate and needed heat. I bought a Motorcraft thermostat and now heater is nice and toasty. Immediately after coolant flush and thermostat is when problems began.
If I try to relocate the DIS to a cooler area, I will need a heat sink. Does anyone know if remote TFI heat sinks will work with a DIS, or will I just have to make my own custom heat sink? Has anyone had this problem with a DIS? I thought the DIS was the solution to TFI overheating.
I'm thinking maybe the intake manifold is running hotter than normal due to corrosion build-up, causing DIS to fail. I see hundreds of TFI modules suffer from heat, but nothing posted an the internet about DIS modules failing from heat.
Any help would be appreciated. This is my only source of transportation now. It's killing me finding rides everywhere I need to go.
UPDATE: FIXED... Bad ground connection. Details in thread.
This is what I have done before I started to consider overheating DIS:
- New DIS module
- New crank shaft position sensor
- New fuel pump
- Removed and inspected wiring harness
- Continuity check all ignition wires
- Cleaned all connectors with contact cleaner
- New PCM (computer)
- Wiggle test all wires with engine running
- Voltage drop test grounds and B+ to computer and DIS
I am not getting any codes other than 33 which is the EGR (have had that continuous memory code for years now lol)
Also... I was not just wasting money by guessing. Crankshaft sensor was not sending the CID portion the the sensor (hard start, but would still run). I just replaced to fix the hard start and to eliminate the possibility. Sending unit was not working on fuel pump, so I replace to fix gauge and eliminate possibility. I already had a spare computer and that leaves the DIS I replaced. It seemed the logical offender and has a lifetime warranty, so I figured... can't hurt!!!
So this is what is leading me to believe it may be DIS overheating. I ran engine for years in Florida with no thermostat and plain tap water. Now I live in a cooler climate and needed heat. I bought a Motorcraft thermostat and now heater is nice and toasty. Immediately after coolant flush and thermostat is when problems began.
If I try to relocate the DIS to a cooler area, I will need a heat sink. Does anyone know if remote TFI heat sinks will work with a DIS, or will I just have to make my own custom heat sink? Has anyone had this problem with a DIS? I thought the DIS was the solution to TFI overheating.
I'm thinking maybe the intake manifold is running hotter than normal due to corrosion build-up, causing DIS to fail. I see hundreds of TFI modules suffer from heat, but nothing posted an the internet about DIS modules failing from heat.
Any help would be appreciated. This is my only source of transportation now. It's killing me finding rides everywhere I need to go.
UPDATE: FIXED... Bad ground connection. Details in thread.
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