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25+mpg 4.0l ohv build


gaz

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87Ranger Endrigo 2.9l, 87BII Endrigo 4.0l
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Ranger 5" (2" suspension), BII 4" suspension
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Ranger 5sp, BII A4LD
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Ranger 33"/4:10LS, BII 29"/3:73LS
My credo
Deengineer until it is how Blue Oval should have sold it!!
Naddanme:

I urge you to consider

replacing your timing set verses waiting for it to go. Additional prudent moves for an OHV 4.0 with 140k, a new oil pump, water pump and inspect those push rods and rockers; the first 2 (3) items will ensure a solid dependable power plant, inspecting and taking the appropriate action with the valve train will ensure the best possible performance ..)

HOORAA Ranger driver!!
 


Naddanme

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Timing been taken care of. Hadn’t really thought about replacing the other stuff if it isn’t giving me any problems. But it’s not a bad idea. Thanks
 

gaz

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Wa, Bremerton 98310
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1987
Make / Model
Ford
Engine Size
87Ranger Endrigo 2.9l, 87BII Endrigo 4.0l
2WD / 4WD
4WD
Total Lift
Ranger 5" (2" suspension), BII 4" suspension
Total Drop
Ranger 5sp, BII A4LD
Tire Size
Ranger 33"/4:10LS, BII 29"/3:73LS
My credo
Deengineer until it is how Blue Oval should have sold it!!
Will a 2.9 steering pump work with the 4.0 OHV in my BII?
 

gaz

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Location
Wa, Bremerton 98310
Vehicle Year
1987
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Ford
Engine Size
87Ranger Endrigo 2.9l, 87BII Endrigo 4.0l
2WD / 4WD
4WD
Total Lift
Ranger 5" (2" suspension), BII 4" suspension
Total Drop
Ranger 5sp, BII A4LD
Tire Size
Ranger 33"/4:10LS, BII 29"/3:73LS
My credo
Deengineer until it is how Blue Oval should have sold it!!
Today I have the new set my Mahle 2001, SOHC pistons for my 1994 OHV 4.0L. They weigh within 1.4g from lightest to heaviest; I can now balance this bottom end to within 0.10g rotational and reciprocating weight. This is a 10% performancein gain in fuel economy, hp and tq...FOREVER!

Really, really makes me wonder why this isn't done on EVERY NEW autombile, from the factory; clearly they NEED us to use ten percent more fuel...FOREVER??? 🧐🧐🧐

A note of IRONY, in auto racing where fuel economy is most probably the least concern, EVERY ENGINE HAS THIS PROCEEDURE PERFORMED!!!!!!!!!!!!!!! I wonder why, don't you?
 
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Blmpkn

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2.3
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2.5"
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285/75/18
My credo
Its probably better to be self deprecating than self defecating.
I'd probably say thank manufacturer stockholders for the lack of a balancing that in-depth. Such things would cut far too deep into profit margins. 2 extra mpg be damned.

My 2 cents though.. The level of balancing we get from production motors is really more than sufficient honestly. Race motors get balanced to such a degree because they're just that.. Race motors.

Think about the average rpm of a motor over it's lifespan.. A race motor will live its entire life at 6k.. Minimum. It needs the anal-retentive balancing for longevity. As you said, racers don't give a.f how many mpgs they get. All we care about is power... and how many races/passes we can get from a motor before 8k rpm shakes it apart.

The average motor though, probably lives 99% of it's life between 2500-3000 rpm, where even the crummiest of factory balances is usually good enough to last over 200k miles.

I'm really rooting for this build. Youve clearly put a metric s-ton of thought into it, I hope you achieve the results your after.
 
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gaz

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Location
Wa, Bremerton 98310
Vehicle Year
1987
Make / Model
Ford
Engine Size
87Ranger Endrigo 2.9l, 87BII Endrigo 4.0l
2WD / 4WD
4WD
Total Lift
Ranger 5" (2" suspension), BII 4" suspension
Total Drop
Ranger 5sp, BII A4LD
Tire Size
Ranger 33"/4:10LS, BII 29"/3:73LS
My credo
Deengineer until it is how Blue Oval should have sold it!!
Which year SOHC oil pans can be used with the OHV to benefit from the built in girdle?
 

DPDISXR4Ti

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Bump, bump.... How's this project going?
 
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gaz

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Location
Wa, Bremerton 98310
Vehicle Year
1987
Make / Model
Ford
Engine Size
87Ranger Endrigo 2.9l, 87BII Endrigo 4.0l
2WD / 4WD
4WD
Total Lift
Ranger 5" (2" suspension), BII 4" suspension
Total Drop
Ranger 5sp, BII A4LD
Tire Size
Ranger 33"/4:10LS, BII 29"/3:73LS
My credo
Deengineer until it is how Blue Oval should have sold it!!
DPDISXR4Ti,

Hello,

My needs to drive the Bronco changed, so to drive it now, I bought a complete running 94 Explorer to get the computer, wire harness and accessories I was missing for the swap.

The actual engine I'm building is going to take me another 4-5 months due to my budget. If this engine isn't ready by the end of August, I will stop everything else and finish it as I want 2-3 months of solid use on paper to feel comfortable for winter reliability.
 
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bobbywalter

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sawzall?
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it is easier to fix and understand than "her"
Hard core.


Mega squirt is the key.
 

gaz

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Location
Wa, Bremerton 98310
Vehicle Year
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Make / Model
Ford
Engine Size
87Ranger Endrigo 2.9l, 87BII Endrigo 4.0l
2WD / 4WD
4WD
Total Lift
Ranger 5" (2" suspension), BII 4" suspension
Total Drop
Ranger 5sp, BII A4LD
Tire Size
Ranger 33"/4:10LS, BII 29"/3:73LS
My credo
Deengineer until it is how Blue Oval should have sold it!!
Bobbywalter,
If The "Mega-Squirt" system is capable of improving the fuel efficientcy +05.0% or more in the BII with my built 4.0l, then I will consider it.
 
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lil_Blue_Ford

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Will a 2.9 steering pump work with the 4.0 OHV in my BII?
That I‘m not sure of, but have you considered doing an electric power steering pump? @PetroleumJunkie412 did one in his Ranger and I’m working on repeating the process.
 

lil_Blue_Ford

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Bobbywalter,
If The "Mega-Squirt" systemiis capable of improving the fuel efficientcy +05.0% or more in the BII with my built 4.0l, then I will consider it.
Maybe talk with @PetroleumJunkie412 , he’s running megasquirt
 

Blmpkn

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4WD
Total Lift
2.5"
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285/75/18
My credo
Its probably better to be self deprecating than self defecating.
There's no way megasquirt wouldn't increase efficiency.. mabey not 5%.. but still.
 

gaz

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Location
Wa, Bremerton 98310
Vehicle Year
1987
Make / Model
Ford
Engine Size
87Ranger Endrigo 2.9l, 87BII Endrigo 4.0l
2WD / 4WD
4WD
Total Lift
Ranger 5" (2" suspension), BII 4" suspension
Total Drop
Ranger 5sp, BII A4LD
Tire Size
Ranger 33"/4:10LS, BII 29"/3:73LS
My credo
Deengineer until it is how Blue Oval should have sold it!!
That I‘m not sure of, but have you considered doing an electric power steering pump? @PetroleumJunkie412 did one in his Ranger and I’m working on repeating the process.
I have learned that the 2 systems have equal output and only slight differences in the output to the hoses, the hoses are the key; so using the hose for the gearbox is best, the pumps can be interchanged with only slight output angle differences. In a pinch, a 2.9 hose could be used for a 4.0 and vice versa...in a pinch.
 

gaz

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Location
Wa, Bremerton 98310
Vehicle Year
1987
Make / Model
Ford
Engine Size
87Ranger Endrigo 2.9l, 87BII Endrigo 4.0l
2WD / 4WD
4WD
Total Lift
Ranger 5" (2" suspension), BII 4" suspension
Total Drop
Ranger 5sp, BII A4LD
Tire Size
Ranger 33"/4:10LS, BII 29"/3:73LS
My credo
Deengineer until it is how Blue Oval should have sold it!!
There's no way megasquirt wouldn't increase efficiency.. mabey not 5%.. but still.
5% of 30mpg is 1.5mpg, a 1½ mpg increase appeals to me but 10% would be a done deal!

Reading through the megasquirt web page, history and product information reminds of being given 2 sticks instead of a spoon, to eat a bowl of soup. While at first I was bewildered and lost, I grew to appreciate the simple genius and efficiently of the 2 sticks and they are now my go-to soup utensils???

Doing the math, a 5% increase in fuel economy would save me $172/year @$4/gl; I expect to drive 10k mi/year, so it would take 6 years to pay for itself if I can install and set up a Megasquirt system for $1,000 or less. By ten years, not accounting for fuel cost increases I would pocket $537, while a 10% would pay for itself twice as fast (3years) and the savings at the 10 year point would be, arguably, more than doubled 👀
 
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