sgtsandman
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I was always told stepping up in 1/8" increments was better. But I'm also not a machinist nor ever got any training to be one. So, what you say may be correct and those who told me the method I'm using are full of crap. It certainly would have saved a lot of time!Just a heads up on drills and cutting. Its unclear in your post if you did this but using progressively bigger bits is wrong. That will wear out the bit way quicker and much more likely to chip the outside. Best is use a pilot drill that is the size of the chisel point of the big drill. Two drill sizes for one hole, not 4 or 5 drill bits. If you need exact hole size then a reamer is used for the last after a slightly undersize drill bit.