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1999 4WD system question


StewieNC

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I am considering a low mileage 1999 4WD Ranger. As far as I can tell this truck has the pulse vacuum hub lock system. I am wondering if anyone has any advice or experience with this setup? I want to avoid buying anything that will be a problem.
 


rumblecloud

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My credo
What's the worst that could happen?
Other than the pulse drive issue, which may or may not be a prob, what is the condition of the truck? Mileage, rust, check engine lights, tires, brakes, fluids last changed, etc.
Images help in the initial once over
= underhood, under the front end with steering linkages, frame

Please let us help.
 

JoshT

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The PVH system is prone to failure, but nothing that can't be fixed and not a reason to avoid the truck. Before agreeing to a price I would verify that the system works and the hubs actually lock in when engaged. Would also be a good idea to check that the transfer case shifts and engages, as the shift motors can fail if not exercised regularly. If either one does not work, it isn't the end of the world, but they may be good points for price negotiation.

EDIT: Also want to add that unless the shift motor happens to fail in 4wd, neither of the above situations will affect normal 2wd driving. 4wd would just be non-functional until they were fixed. From my understanding the shift motor practically never fails outside of 2wd, because they usually fail from lack of use. If it does fail the motor can be removed and the t-case shifted back to 2wd with a pair of water pump pliers (aka channellocks).

Generally when the PVH system fails it is due to a vacuum leak in or around the hubs. Sometimes it's the hose from the frame rail to the knuckle, some times it is an o-ring or seal in the knuckls. You can usually disassemble, locate the leak, and repair. There are also workarounds to manually engage the PVH hubs if desired/necessary. Manual lock hubs are available, I'm not a big fan of what is available for this application, but they are the only alternative to the PVH parts for keeping locking hubs.

IIRC when the shift motor failure is usually due to the control board in the motor that reports position. Some people have successfullty disassembled and fixed them, but the motor is easy to replace since it just mounts to the back of the transfer case with three bolts.

If you wish to ditch the locking hubs all together it can be converted to live axles where the front hubs are full time engagd by installing the components from a 2001+ Ranger. My 99 got the manual hubs 20 years and I recently did the conversion to live axles. Allegedly some fuel mileage can be lost with this conversion, but I'm not sure if anyone has ever documented solid proof of that. Typically when I've seen reports of lost fuel mileage, some other change accompanied the conversion that could also account for the lost mileage and my own conversion is no different. Usually a lift, larger/heavier tires, change in driving habit, or in my case a complete drivetrain change with a mildly built AWD V8 swap (and likely change in driving as well). In addition to removing a failure point, IMO one plus to doing the conversion is that it opens up the available wheel choices since you don't have the large locking hubs to worry about clearing.
 
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lil_Blue_Ford

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I wouldn’t worry about the PVH hubs. @JoshT pretty well covered that, except the “live” front axles occurred in 2000, so only 98/99 models got the PVH. Manual locking hubs are available, you cap off the vacuum line and they just clip on. The “live” axle conversion is just capping the vacuum line, swap axle shafts and wheel bearings. Pretty easy for even inexperienced mechanics. That all said, my dad has a 99 with the PVH hubs. The only problem we had was a vacuum leak.
 

JoshT

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I wouldn’t worry about the PVH hubs. @JoshT pretty well covered that, except the “live” front axles occurred in 2000, so only 98/99 models got the PVH.
Mid 2000, some 2000s still had PVH. 2001 was the first full year, that's why I use it when talking about th change.
 

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Even if the vacuum system fails in some way, you can basically pop the hubs off and break open the cover so you can engage them by hand by pushing the internal button.
 

lil_Blue_Ford

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Mid 2000, some 2000s still had PVH. 2001 was the first full year, that's why I use it when talking about th change.
I’ve never encountered a 2000, even early production of the 00 model year that has had PVH
 

JoshT

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I do not have a large enough sample set to make the claim that it did or did not happen. I can simply pass on what I have seen and read.

Old discussions on the subject suggested that it was a mid year change over. Most articles in the tech library include 2000 models as potentially being equipped with PVH hubs. Most PVH specific parts include the 2000 model year in the applicability listings, including Ford's own listings. I'm not saying that any or all of it is accurate, but the literature creates a stronger case for it being true, than my sample set does for it being false.
 

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It was always my understanding that it was a mid year adjustment as well.
 

Bear in the woods

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Even if the vacuum system fails in some way, you can basically pop the hubs off and break open the cover so you can engage them by hand by pushing the internal button.
any more information on this?
I have heard something about using a wooden wedge also?
 

Bear in the woods

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any more information on this?
I have heard something about using a wooden wedge also?
answered my own question. This is the cheapest most simplest answer. The author is a pure genius.
Adding Manual Control To Your 1998-2000 Ford Ranger Pulse Vacuum Hubs
just look this up in tech section
 

00t444e

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Those vacuum hubs are garbage but not a reason to avoid the truck, just put a pair of Mile Marker manual hubs on it.
 

lil_Blue_Ford

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Those vacuum hubs are garbage but not a reason to avoid the truck, just put a pair of Mile Marker manual hubs on it.
The PVH hubs and the Mile Marker manual hubs both attach the same way to the wheel bearing, those little plastic tabs that are relatively fragile. The strongest and most trouble-free solution is to go to the live front axle.
 

lil_Blue_Ford

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I’m moving this over to the transfer case & hub section…
 

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