• Welcome Visitor! Please take a few seconds and Register for our forum. Even if you don't want to post, you can still 'Like' and react to posts.

03 Supercab - Camper Build?


09fx4guy

Active Member
Joined
Jan 10, 2010
Messages
409
Reaction score
176
Points
43
Location
USA
Vehicle Year
2009
Make / Model
Ford
Engine Type
4.0 V6
Engine Size
4.0
Transmission
Automatic
2WD / 4WD
4WD
Total Lift
Pre Key w/ #1 Bars
Tire Size
265/70R16


dustyrangers

Member
Joined
Jul 15, 2019
Messages
59
Reaction score
57
Points
18
Location
Colorado
Vehicle Year
2003
Make / Model
Ranger 4.0 4WD
Transmission
Automatic
Half day at work so I had some extra time. Interior gutted as much as I plan to with the weird hard plastic vent part of the dash and doors out. Interior is looking more and more fun. Still thinking about that rust...


56536
 

dustyrangers

Member
Joined
Jul 15, 2019
Messages
59
Reaction score
57
Points
18
Location
Colorado
Vehicle Year
2003
Make / Model
Ranger 4.0 4WD
Transmission
Automatic
There is metal in there! Cleaning up pretty nice and working on my parts list. Will post once I’m further along.

I’m trying to decide if I want to strip back my wiring harnesses to what I need and/or start with a new one. The under dash harness is a bit iffy looking and I’m looking to stamp out any electric issues now, but don’t want to create any at the same time.

56545
 

dustyrangers

Member
Joined
Jul 15, 2019
Messages
59
Reaction score
57
Points
18
Location
Colorado
Vehicle Year
2003
Make / Model
Ranger 4.0 4WD
Transmission
Automatic
Pulled the exhaust today after a lot of cleaning parts. Hole in my muffler so looking to replace at least that section. Any cat back systems plus manifold recommended for performance to price ratio?

I think I’m as far as I want to get into the engine and am probably going to drop the transmission for a rebuild while the exhaust is out.

56636
 

Shadowrider6661

D RANGED
Supporting Member
U.S. Military - Veteran
ASE Certified Tech
Joined
Aug 23, 2017
Messages
331
Reaction score
129
Points
43
Age
63
Location
Off grid Northern Arizona.
Vehicle Year
1997
Make / Model
Ford
Engine Type
4.0 V6
Engine Size
Stock
Transmission
Manual
2WD / 4WD
4WD
Total Lift
4"
Total Drop
N/A
Tire Size
33 x 12.50 x 15
My credo
Drive it, Break it, Fix it, REPEAT !
The outer rocker is a fairly simple repair. While a pipe/tube welded in that spot would work, I don't think you'd be happy with the look. So, Its easy to cut out the spot welds, they make a special bit for it. You can cut out a used one at at salvage yard, I'm sure you know where more than a few are located, the repair can be done in a couple hours, without having much experience with this type of repair. Just another piece of "Unsolicited Advice" from someone with too much time on his hands.
 

Blmpkn

Toilet enthusiast
Supporting Member
Joined
Feb 15, 2020
Messages
5,503
Reaction score
6,359
Points
113
Location
Southern maine
Vehicle Year
2023
Make / Model
Ford Bronco
Engine Type
2.3 EcoBoost
Engine Size
2.3
Transmission
Automatic
2WD / 4WD
4WD
Total Lift
2.5"
Tire Size
285/75/18
My credo
Its probably better to be self deprecating than self defecating.
I'm relatively sure all the catback systems are the same between motors, no idea on what headers are available. Personally, I wouldn't be putting an exhaust on a 4.0.. they sound like tractors to me lol but to each their own!
 

dustyrangers

Member
Joined
Jul 15, 2019
Messages
59
Reaction score
57
Points
18
Location
Colorado
Vehicle Year
2003
Make / Model
Ranger 4.0 4WD
Transmission
Automatic
I don't think I've heard a 4.0 with exhaust but would be going with something on the quieter end. My brothers are into the tuner stuff more than me and we had a 2.3 with a cherry bomb and a 2.5 with the dynaflow system that drove me insane. PO put a cold air intake and throttle body spacer that I'm likely going to remove for something closer to stock as well. Not looking for too much extra power until this motor has seen its time.

Those rock sliders that Uncle Grump posted are exactly what I'm looking for. Ranger logo and all! Thanks for the tips everyone.
 

dustyrangers

Member
Joined
Jul 15, 2019
Messages
59
Reaction score
57
Points
18
Location
Colorado
Vehicle Year
2003
Make / Model
Ranger 4.0 4WD
Transmission
Automatic
I stripped the seats down over the weekend as well. Thinking about trying to retool these by cutting off the “40” part of the driver seat and putting new foam and upholstery. The foam I have is nasty and I’m having a hard time finding new, though. I had some buckets that’s were a direct fit in my 98 that I wish I still had. It’s near impossible to find them in the junkyards these days.

This makes me think about airbags and seat belts again. I’d love to actually fit a pair of new buckets with harnesses. I can keep my driver bag but is there any such thing as an aftermarket passenger airbag? The front of this one (and the whole dash) is staying out.

56648
 

dccarpenter

Member
Joined
Jan 19, 2019
Messages
39
Reaction score
22
Points
8
Location
Owings, MD
Vehicle Year
2000
Make / Model
Ford
Engine Type
2.5 (4 Cylinder)
Transmission
Manual
2WD / 4WD
2WD
You may want to do the heater core while you have the dash out, if that is one of the rangers that needs the dash removed to replace the heater core it seems an opportune time to do it.

If you have your little one riding in the ranger with you a lot in a car seat you probably will have the passenger air bag off almost all the time anyway. I know I leave mine permanently off so that I never forget to switch it off on the almost daily event that my daughter is in the car (she's 5).
 

dustyrangers

Member
Joined
Jul 15, 2019
Messages
59
Reaction score
57
Points
18
Location
Colorado
Vehicle Year
2003
Make / Model
Ranger 4.0 4WD
Transmission
Automatic
I’m trying not to touch the actual heat and ac right now because it runs pretty well. At the same time it’s why I plan to leave the dash off as there are a lot of little things that can break back there and I need heat and AC if I want to be able to tell my wife it is a daily driver 😂
 

Shadowrider6661

D RANGED
Supporting Member
U.S. Military - Veteran
ASE Certified Tech
Joined
Aug 23, 2017
Messages
331
Reaction score
129
Points
43
Age
63
Location
Off grid Northern Arizona.
Vehicle Year
1997
Make / Model
Ford
Engine Type
4.0 V6
Engine Size
Stock
Transmission
Manual
2WD / 4WD
4WD
Total Lift
4"
Total Drop
N/A
Tire Size
33 x 12.50 x 15
My credo
Drive it, Break it, Fix it, REPEAT !
A random thought. Since you're doing a camper build, have you thought about adding an extra heater core for the rear of the truck ? It should be fairly easy to install one with an auxiliary fan. It could also have a factory style vacuum control that's connected to your dash panel. As I mentioned before, just another one of my "Unsolicited suggestions". Enjoy your day.
 

dustyrangers

Member
Joined
Jul 15, 2019
Messages
59
Reaction score
57
Points
18
Location
Colorado
Vehicle Year
2003
Make / Model
Ranger 4.0 4WD
Transmission
Automatic
A random thought. Since you're doing a camper build, have you thought about adding an extra heater core for the rear of the truck ? It should be fairly easy to install one with an auxiliary fan. It could also have a factory style vacuum control that's connected to your dash panel. As I mentioned before, just another one of my "Unsolicited suggestions". Enjoy your day.
Random thoughts are my favorite. I'm planning to re-purpose the floor/face lines to route to front and back instead and hadn't considered adding some extra power as I will probably need it.
 

dustyrangers

Member
Joined
Jul 15, 2019
Messages
59
Reaction score
57
Points
18
Location
Colorado
Vehicle Year
2003
Make / Model
Ranger 4.0 4WD
Transmission
Automatic
A lot of bad weather recently with some really nice days mixed in. Prepping the rear to get at the leaf brackets and probably springs and strut mounts... Any rear axles with bigger diff and disc brakes fit up nicely to this guy?

57319

57320
 

dvdswan

Well-Known Member
U.S. Military - Veteran
Joined
Feb 11, 2021
Messages
2,835
Reaction score
2,904
Points
113
Location
Seattle, WA
Vehicle Year
1991
Make / Model
Ranger XLT 2WD
Engine Type
3.0 V6
Transmission
Automatic
2WD / 4WD
2WD
My credo
Keep your mind like an umbrella, it only works if its open... Continually learning.

Sponsored Ad


Sponsored Ad

Staff online

Today's birthdays

Member & Vendor Upgrades

For a small yearly donation, you can support this forum and receive a 'Supporting Member' banner, or become a 'Supporting Vendor' and promote your products here. Click the banner to find out how.

Latest posts

Truck of The Month


Shran
April Truck of The Month

Recently Featured

Want to see your truck here? Share your photos and details in the forum.

Follow TRS On Instagram

TRS Events

25th Anniversary Sponsors

Check Out The TRS Store


Sponsored Ad


Sponsored Ad

Sponsored Ad


Amazon Deals

Top