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‘94 4x4 Swap/Build


PetroleumJunkie412

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Dirtman's Basement
Vehicle Year
1988
Make / Model
Ranger
Engine Size
2.9l Trinity
Transmission
Manual
2WD / 4WD
4WD
My credo
Give 'yer balls a tug. Fight me.
Well, a new project followed me home today. Paid $300 for this pile of possibilities.

View attachment 48715

‘95 F150 XLT 4.9 5-speed 2wd. 190,XXX on the clock. The old 300 overheats but it’s not a head or head gasket related issue. The radiator has a leak at the top of one of the tanks and the fan clutch is lazy. So I’ll throw a new cooling system at it, give it a tune up and drive it. It will eventually get either a 5.0 or 5.8 and 4x4 swap. Wife wants a loud V8 fun truck again.
Broseph.

You must turbo this.

For America.
 


DRanger024

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Location
Dale, WI
Vehicle Year
1994
Make / Model
Ranger
Engine Type
4.0 V6
Transmission
Manual
2WD / 4WD
Solid Axle Swap 4x4
Total Lift
6-7” front maybe 3” rear
Total Drop
0
Tire Size
33x12.50-15

NIGERIAN RANGER

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Lagos, Nigeria
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Ford Ranger
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Automatic
This was shortly after I bought it. It was completely stock and came with all the original paperwork and every single receipt since it was new.


Fast forward 13 years and this was basically how I got it back. I had lowered it a couple times at one point and the front end was shot/.


This was the '97 B4000 donor truck I traded my clapped out Dodge 1500 for. It had no title and the body was trashed but the motor and trans both worked like they were new.


Stripped right down to the cab and engine cross member out


4.0 in my Ranger after new gaskets and converting it to '93 engine management.


And the Almost finished product.


Future plans are to get the front end up another couple inches and Run 33's. It would be a plenty capable truck for the two tracks and little bit of hunting it will see


Sent from my iPhone using Tapatalk
Old thread though, but what can one refer to the trim of this truck? Is this a single cab extended or what? I have exactly like your truck, with a 3.0l automatic.
 

Attachments

MikeG

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Location
central Texas
Vehicle Year
1997
Make / Model
B4000
Engine Type
4.0 V6
Transmission
Automatic
2WD / 4WD
2WD
Total Lift
2"
Tire Size
235/75r15
That's a single cab
 

DRanger024

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Location
Dale, WI
Vehicle Year
1994
Make / Model
Ranger
Engine Type
4.0 V6
Transmission
Manual
2WD / 4WD
Solid Axle Swap 4x4
Total Lift
6-7” front maybe 3” rear
Total Drop
0
Tire Size
33x12.50-15
Old thread though, but what can one refer to the trim of this truck? Is this a single cab extended or what? I have exactly like your truck, with a 3.0l automatic.
My truck is considered a regular cab, short bed. Your truck is a regular cab but looks like it may be a long bed.
 

DRanger024

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Location
Dale, WI
Vehicle Year
1994
Make / Model
Ranger
Engine Type
4.0 V6
Transmission
Manual
2WD / 4WD
Solid Axle Swap 4x4
Total Lift
6-7” front maybe 3” rear
Total Drop
0
Tire Size
33x12.50-15
Got some rolling shots on the Highway. Wife took the Ranger and I followed in the F150

51275


51276


Also finally got around to pulling my spare 4.0 apart. One cylinder is scratched but appears to have been scratched for quite a while. Pressure washed the block and painted it.

51277


51278


After I cleaned it up, it went in a Rubbermaid tub and got washed down with WD40 for whenever I’m ready to build it. Bearings all looked good and half of the push rods/rockers were good. The other half were worn pretty bad. Havent cleaned up the heads yet. I’ll probably reuse the crank and rods but plan on better pistons and a cam. Possibly looking towards a little forced induction at some point.

One thing I did reuse was the valve covers. Got a little creative and let my 5 and 6 year old daughters paint them. Turned out... interesting but I love it.

51279


Stuffed them in after work today

51280


51281


51282


That’s all for today.
 
Last edited:

NIGERIAN RANGER

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Lagos, Nigeria
Vehicle Year
1998
Make / Model
Ford Ranger
Transmission
Automatic
Got some rolling shots on the Highway. Wife took the Ranger and I followed in the F150

View attachment 51275

View attachment 51276

Also finally got around to pulling my spare 4.0 apart. One cylinder is scratched but appears to have been scratched for quite a while. Pressure washed the block and painted it.

View attachment 51277

View attachment 51278

After I cleaned it up, it went in a Rubbermaid tub and got washed down with WD40 for whenever I’m ready to build it. Bearings all looked good and half of the push rods/rockers were good. The other half were worn pretty bad. Havent cleaned up the heads yet. I’ll probably reuse the crank and rods but plan on better pistons and a cam. Possibly looking towards a little forced induction at some point.

One thing I did reuse was the valve covers. Got a little creative and let my 5 and 6 year old daughters paint them. Turned out... interesting but I love it.

View attachment 51279

Stuffed them in after work today

View attachment 51280

View attachment 51281

View attachment 51282

That’s all for today.
How many inches of lift is this beautiful truck?
 

DRanger024

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Location
Dale, WI
Vehicle Year
1994
Make / Model
Ranger
Engine Type
4.0 V6
Transmission
Manual
2WD / 4WD
Solid Axle Swap 4x4
Total Lift
6-7” front maybe 3” rear
Total Drop
0
Tire Size
33x12.50-15
I honestly don't know because it started life as a 2wd but it has 4" springs with 2" brackets and what would be the equivalent of a 1" washer lift. It is maxed out on the camber adjustment but I can't easily reverse some of the things I did to bring the front back down.
 

DRanger024

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Location
Dale, WI
Vehicle Year
1994
Make / Model
Ranger
Engine Type
4.0 V6
Transmission
Manual
2WD / 4WD
Solid Axle Swap 4x4
Total Lift
6-7” front maybe 3” rear
Total Drop
0
Tire Size
33x12.50-15
New parts are lurking..

54794
 

DRanger024

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Location
Dale, WI
Vehicle Year
1994
Make / Model
Ranger
Engine Type
4.0 V6
Transmission
Manual
2WD / 4WD
Solid Axle Swap 4x4
Total Lift
6-7” front maybe 3” rear
Total Drop
0
Tire Size
33x12.50-15
This is the only picture I took yesterday during the locker install. Not much to see anyways.

55002


Couple loud bangs and some pops and it’s working like it should. My carrier is really tight so I’m on the low end of the tolerances. 0.008” and 0.007” on the cross pin to spacers and 0.148” between the cam gears. I guess the Explorer’s auto 4x4 really saves on wear in the rear end. We’ll see how my driveshaft holds up.
 

scotts90ranger

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Make / Model
Ford
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2.3 (4 Cylinder)
Engine Size
2.3 Turbo
Transmission
Manual
2WD / 4WD
4WD
Total Lift
6
Tire Size
35"
Aussie's aren't too bad to install, not fun to get out... :). I loved mine while it worked.

As for the driveshaft, it's been a while since I went through this thread but if it's a stock 4x4 shaft I wouldn't worry about it too much unless you have serious axle wrap and do silly things like tractor pulls or something... that's what it took to break my stock shaft, but I also twisted a leaf spring and broke a plug weld on the 8.8 and twisted the axle tube... the locker held up for years after that, just gave up a year ago after a fair amount of abuse.
 

DRanger024

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Location
Dale, WI
Vehicle Year
1994
Make / Model
Ranger
Engine Type
4.0 V6
Transmission
Manual
2WD / 4WD
Solid Axle Swap 4x4
Total Lift
6-7” front maybe 3” rear
Total Drop
0
Tire Size
33x12.50-15
Aussie's aren't too bad to install, not fun to get out... :). I loved mine while it worked.

As for the driveshaft, it's been a while since I went through this thread but if it's a stock 4x4 shaft I wouldn't worry about it too much unless you have serious axle wrap and do silly things like tractor pulls or something... that's what it took to break my stock shaft, but I also twisted a leaf spring and broke a plug weld on the 8.8 and twisted the axle tube... the locker held up for years after that, just gave up a year ago after a fair amount of abuse.
I was curious about removing the Aussie if need be. It doesn’t look fun to fish the C-clips out of that narrow slot. My only concern with the driveshaft is the fact that I shortened it myself and it isn’t one continuous weld all the way around. I’ll probably never put enough load on it to cause any real concern but ya never know! I have an explorer shaft laying around somewhere ready to be shortened if something happens.
 

scotts90ranger

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1990, 1997
Make / Model
Ford
Engine Type
2.3 (4 Cylinder)
Engine Size
2.3 Turbo
Transmission
Manual
2WD / 4WD
4WD
Total Lift
6
Tire Size
35"
Yeah, it's not easy, gotta get everything lined up, push the C clip back, rotate to a point it can fall out, pull out that axle shaft then you can start pulling stuff which involves dealing with the 4 pins and springs...
 

DRanger024

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Location
Dale, WI
Vehicle Year
1994
Make / Model
Ranger
Engine Type
4.0 V6
Transmission
Manual
2WD / 4WD
Solid Axle Swap 4x4
Total Lift
6-7” front maybe 3” rear
Total Drop
0
Tire Size
33x12.50-15
Good to know. Thanks!
 

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