• Welcome Visitor! Please take a few seconds and Register for our forum. Even if you don't want to post, you can still 'Like' and react to posts.

1991 Ranger 2.9L swap


RickJonBailey91

New Member
Joined
Nov 14, 2019
Messages
3
Reaction score
0
Points
1
Location
Courtenay B.C.
Vehicle Year
1991
Make / Model
Ford Ranger
Transmission
Manual
Hi,
I have a 1991 Ranger extended cab XLT 4x4 with a 2.9L engine. I'm removing all the running gear (engine, manual transmission, manual transfer case, front and rear differential) and installing the running gear out of a 1992 Explorer 4x4 with a 4L, manual transmission, automatic push button transfer case, front and rear differential.

My question is on the wiring. I read on another forum I need to swap out the dash and wires as well, has anyone done this swap? I can't find any detailed information on this...

cheers,
Rick
 


PetroleumJunkie412

Official TRS EV Taunter
Supporting Member
TRS 20th Anniversary
TRS Event Participant
Joined
Oct 31, 2018
Messages
7,826
Reaction score
6,565
Points
113
Location
Dirtman's Basement
Vehicle Year
1988
Make / Model
Ranger
Engine Size
2.9l Trinity
Transmission
Manual
2WD / 4WD
4WD
My credo
Give 'yer balls a tug. Fight me.
Won't find it here.

Best keep that 2.9 in it, friend-o.
 

Dirtman

Former Middleweight Moss Fighting Champion
Joined
May 28, 2018
Messages
19,304
Reaction score
13,326
Points
113
Location
41N 75W
Vehicle Year
2009
Engine Type
2.3 (4 Cylinder)
Transmission
Automatic
2WD / 4WD
2WD
Total Lift
It's up there.
Total Drop
It's down there.
Tire Size
Round.
My credo
I poop in the furnace.
Hi,
I have a 1991 Ranger extended cab XLT 4x4 with a 2.9L engine. I'm removing all the running gear (engine, manual transmission, manual transfer case, front and rear differential) and installing the running gear out of a 1992 Explorer 4x4 with a 4L, manual transmission, automatic push button transfer case, front and rear differential.

My question is on the wiring. I read on another forum I need to swap out the dash and wires as well, has anyone done this swap? I can't find any detailed information on this...

cheers,
Rick
theatermove.gif
 

alwaysFlOoReD

Forum Staff Member
TRS Forum Moderator
TRS Banner 2012-2015
TRS 20th Anniversary
Joined
Apr 13, 2009
Messages
13,932
Reaction score
5,082
Points
113
Location
Calgary, Canada
Vehicle Year
'91, '80, '06
Make / Model
Ford, GMC,Dodge
Engine Size
4.0,4.0,5.7
Transmission
Manual
2WD / 4WD
4WD
Someone one with some knowledge will be along presently....
Meantime grab some popcorn and sit back and watch the shenanigans.
 

PetroleumJunkie412

Official TRS EV Taunter
Supporting Member
TRS 20th Anniversary
TRS Event Participant
Joined
Oct 31, 2018
Messages
7,826
Reaction score
6,565
Points
113
Location
Dirtman's Basement
Vehicle Year
1988
Make / Model
Ranger
Engine Size
2.9l Trinity
Transmission
Manual
2WD / 4WD
4WD
My credo
Give 'yer balls a tug. Fight me.
Don't listen to him.

You should never put a 4.0 in anything that has a 2.9.

I daily drive my 2.9

I pee on my 4.0 that's in the scrap pile.
 

BlackBII

Ranger Custom
Article Contributor
OTOTM Winner
TRS Banner 2010-2011
Truck of Month
Joined
Aug 14, 2007
Messages
7,895
Reaction score
982
Points
113
Location
UT
Vehicle Year
1989
Make / Model
Ford
Engine Type
4.0 V6
Transmission
Manual
2WD / 4WD
4WD
Total Lift
5
Tire Size
33
You guys are a bunch of wankers.

The wiring on your swap should be fairly easy. The wiring between '91 and '92 didn't change much at all; you can likely leave your current dash in place if you want and everything will work.

The easiest way is to swap all of the engine bay harnesses, from the large white bulkhead connector on the driver's side firewall, to the engine computer in the driver's side kick panel inside the cab. The fuel pump and tail lights plugs on the driver's side inner fender should be the same and will likely plug and play. I have the wiring diagrams and factory evtm manuals for 1992 that I can post if you run into any issues
 

Shran

Junk Collector
TRS Forum Moderator
Supporting Member
Article Contributor
V8 Engine Swap
Solid Axle Swap
Truck of Month
Joined
Mar 4, 2008
Messages
8,686
Reaction score
4,784
Points
113
Location
Rapid City SD
Engine Type
V8
Engine Size
5.0
This is like the easiest swap, maybe ever. As BlackBII said use all of the engine bay harnesses from the Explorer. I'd personally use the dash harness from the Explorer as well - plus the section that goes to the rear driver's side that contains the electric shift t-case module, you will need that, and the little pigtail that goes through the floor to the t-case. I'm not sure that a Ranger that came with a manual t-case will have all the wiring present in the dash harness for an electric shift t-case - I suspect not, thus my recommendation to use the Explorer parts. You'll just have to shorten up the harness for that and stash the shift module somewhere.

See this thread for a little more information, I did this swap but used a 1989 Ranger and a 1994 Explorer donor (slightly different.)

http://www.therangerstation.com/forums/index.php?threads/4-0-swap-wiring-insanity.176153/
 

rusty ol ranger

Im a Jeep guy now.
Supporting Member
Joined
Sep 22, 2007
Messages
12,340
Reaction score
7,416
Points
113
Location
Michigan
Vehicle Year
1987
Make / Model
Ford
Engine Type
2.9 V6
Engine Size
177 CID
Transmission
Manual
2WD / 4WD
2WD
My credo
A legend to the old man, a hero to the child...

Sponsored Ad


Sponsored Ad

Staff online

Member & Vendor Upgrades

For a small yearly donation, you can support this forum and receive a 'Supporting Member' banner, or become a 'Supporting Vendor' and promote your products here. Click the banner to find out how.

Truck of The Month


Shran
April Truck of The Month

Recently Featured

Want to see your truck here? Share your photos and details in the forum.

Follow TRS On Instagram

TRS Events

25th Anniversary Sponsors

Check Out The TRS Store


Sponsored Ad


Sponsored Ad

Sponsored Ad


Amazon Deals

Top