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How to: Fix intermittent charging from alternators with separate stator wire


BRUTUS_T_HOG

New Member
Article Contributor
ASE Certified Tech
TRS Banner 2010-2011
Joined
Aug 26, 2008
Messages
2,222
Reaction score
36
Points
0
Location
Rainier, OR
Vehicle Year
89
Make / Model
Ford
Engine Size
2.3L
Transmission
Manual
Original Poster: BRUTUS_T_HOG

Difficulty: 1 out of 10

Time to install: 5 Minutes


Disclaimer: The Ranger Station.com, The Ranger Station.com Staff, nor the original poster are responsible for you doing this modification to your vehicle. By doing this modification and following this how-to you, the installer, take full responsibility if anything is damaged or messed up. If you have questions, feel free to PM the original poster or ask in the appropriate section of The Ranger Station.com forums.


Brief Explanation:

Ford vehicles with this alternator style commonly experience intermittent or no charging due to a corroded or loose fitting stator wire, most often found when the alternator starts to charge after wiggling the stator wire. This fix only applies if you are having this problem.



Tools Needed:

Needle nose pliers

Small flat screwdriver

Pick


Parts Needed:

Di-electric grease


---------------------------------------------------------
Make sure the ignition key is OFF

Steps 1: Remove the stator wire by gently prying the plastic tab and pulling the plug.

If the connector is corroded clean it by scratching it up with a pick. DO NOT spread the terminal of the connector more than it already is, that is what caused the trouble in the first place.




---------------------------------------------------------

Steps 2:

Take the needle nose pliers and put a gentle and very slight twist on the pin sticking out of the alternator.

Put a dab of Di-electric grease in the connector and plug it back in.



Done!
 

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