Need some help deciding...

[02RangerXLT]

Hey all, this winter, I'm going to get my local welder to make me a light bar for the front of my truck. Currently, I have two KC's attached with light tabs on the existing top bolt of my tow hooks (See Pics).




I wish to have a different bar built, that will still attach to those points, but go up above the bumper a ways, to probably mid-height of the grille since I am getting more lights when Christmas comes around(See Next Pic).



(Not my pickup, but this was a great straight shot from the front)

So my question is... excluding the tabs for the lights and stuff, should I have him make the frame out of DOM tubing or something else? It does not have to be as strong as a Ranch Hand, but if I hit a small animal I would like it to stand up.

[clifford97]

make a winch mount!

[farmer]

looks like youre trying to reinvent this: Click

[02RangerXLT]

Originally Posted by clifford97

make a winch mount!

Nah, Don't need it, lol. If anything is stuck around here bad enough for a winch, we go for a tractor

Originally Posted by farmer

looks like youre trying to reinvent this: Click

Essentially, yes, fairly similar. So should I just have him do two flat bars up each side (1/4" thick? and 2" wide the whole way up) with a 2" diameter tube on the top? Sound reasonable?

Also, should I have the outer bars made so they're a consistent curve? Like a "J" or at an angle where it goes vertical?

[clifford97]

what if the tractor gets stuck lol jk!

[02RangerXLT]

Originally Posted by clifford97

what if the tractor gets stuck lol jk!

It has happened... then we go get the bigger tractor

[Iron Ranger]

Round tubing of some type is definitly the way to go. Much cleaner look than square tubing or angle iron.

[02RangerXLT]

Originally Posted by Iron Ranger

Round tubing of some type is definitly the way to go. Much cleaner look than square tubing or angle iron.

Yep, I figured as much. I will probably have to use flat bar like the current mounts, and just have a tube bent to go from one to the other. But I will definitely get new mounts for the tow hooks, these should probably be welded on the bend for strength.

[99_3.0]

I wouldn't expect much strength out of it but it would hold the lights well. It would look pretty unique too! Have you thought about bed mounted light bars at all?

[02RangerXLT]

Originally Posted by 99_3.0

I wouldn't expect much strength out of it but it would hold the lights well. It would look pretty unique too! Have you thought about bed mounted light bars at all?

I'm not really expecting that much strength, just enough to hold the lights well... hopefully my local welder has a tube bender.

I don't like those in-bed light bars, my truck, IMO, would need to be lifted for it to look decent. Also, I have a toolbox, so I can't put one in there :P I've looked at headache racks but I like having the lights in the front of the truck.

Thanks!

[crawlin91]

HREW is cheaper than DOM. plenty strong enough to hold some lights and take a little abuse.

[#1greenranger]

just take another plate and connect it to what you have now and run it long on both sides and then drill four holes and there you go cheap easy simple light bar!!!