So today began the "figure out where everything is, and how everything is going to work" task.
1st off was the shifters...
As you can see, the cables seem kinda short
After fighting with the cables, they finally starting going my way...
Even got 2 to go in, and test shifted.
But the problem comes when I got to run a cable to the 203.... 1.) there isn't enough room in the current hole to do this, 2.) the cable isn't long enough to reach, and 3.) I have no mounting setup like for the twin stick setup. Going to email JB Fab and pick their brain regarding this....
Here is how tightly fit everything is with the doubler...
Next up was fuel tank... THe current factory 01 tank is about a 1/4-3/8" away from the driveshaft on level(ish) ground, so it will have to be redone. I have a 15 gal. RCI fuel cell, so I plan to use this. I ran a 13 gal tank in the ranger with the 4L, hopefully the 5L won't make things much different.
anyway, the measurements were 9Hx12.125Wx29.5L (all in inches of course)
After measuring the area on the side of the frame where the factory tank mounts, it looks like I am going to have about 3/4 of an inch between the driveshaft and the edge of the tank. The new tank is almost 3" shorter in height, and 10" shorter in length. The only worry is at the rear of the tank, it gets pretty close to the rear end housing, so I am thinking i will have to notch out the bed beams and move the tank to just under the bed. The goal is to utilize the factory filler door, while using an external fuel pump and filter setup and stainless lines to the filter.
Next up was a rear driveshaft. I used the shaft we built on the rubicon a few years ago as a mock up shaft and it actually fit. I think it is still a little too short, but will serve its purpose perfectly as a mock up shaft.
Last thing I did as it was getting pretty dark, was sit in it and see where I wanted everything, and check clearances. I have about a hand's width of clearance from the top of my head to the bottom of the roof bars, and 6" from the rear bar to the back of my head. knee clearance is perfect, slope of the approximately 3 degrees is right where I want it, and the placement of the triple sticks are right at the height of an armrest.
Overall, I'm really happy how things are turning out. The exhaust should be nothing less than a nightmare, but I'll handle that tomorrow (given the rain holds out)