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speedometer bounce and is 5-10 MPH off.


wolfman42

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Hello y'all. Not sure if there is a better location for this question or not. But here goes.
So, I have a problem I have been chasing down. Any speed above 40 MPH my needle bounces from 2mph to as far at 10 MPH over. (Using GPS to figure this out) it does not seem to be effected by smooth road or bumpy road. It does seem to get a little better when pressing the accelerator. Also it seems to be better when it is cold out.
Now, what I have done so far is rule out the rear differential sensor.(disconnected it and it still had the problem and the ABS light came on) The worm gear in my transfer case (it looked good still) the sensor that connects to the T-case worm gear. (reads within specs on my multy-meter) I've replaced the cluster that has the needle attached to it, but not the one with the odometer, I took the two half's apart and replaced just the needle motor section. I've cleaned and used Dielectric grease on the contacts to the cluster, sensors and the wireing harness conector under the car near the driver seat. Also tested continuity from T-case sensor conector to wiring harness connection, it seemed fine.

I doubt it's the printed circuit board holding the clusters behind the dash, I had to replace that once for intermittent speedometer readings, going from any speed down to 0 abruptly. It was a crack in the printed circuit.

My main question is this, is there a computer brain that uses the t-case sensor for input and makes an output for the speedo? If so, where is it and do you think that may be the problem?

In have a 1997, 4.0 OHV, 4 door, 4X4 manual with the rear diff off of a 93 I think. It was like that when I bought it. It's nearly all stock or OEM parts.


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Patrick

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Did you clean the connector on the firewall? It goes to the gauge cluster. I had an erratic tac and a bouncy speedometer and that fixed it. Mine was a 94 ranger.

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wolfman42

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I'll look into that. Thank you. Can you describe where the connector is? As in, driver side or passenger, lower or upper? Or near anything?

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Patrick

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Mine was right behind the instrument cluster in the engine bay (drivers side). It was attached to the firewall and was one of those off-white roundish ones.

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RonD

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1997 still used the old speedo cable setup at the transfer case, so gear could be changed to correct speed for different tires or axle ratios

Rear axle sensor was just for ABS in 1997

There was no need for GEM or Computer to Correct Speed since the gear could be changed to do that

In 1998 and up GEM was used with rear axle sensor to run speedo

You could try another VSS at the transfer case
Did you try to move the worm gear with screwdriver or ??, to make sure it was Locked onto the shaft, also that the Driven gear on the VSS was tight

The VSS wiring runs to speedometer but also GEM, Cruise control and Computer, so has splices
One of the VSS wires should test as a Ground, ohm it to the frame
The other wire is the one that will have the splices and run to Speedo, GEM, Cruise and Computer

Wiring diagram here: http://ww2.justanswer.com/uploads/FO/fordguy4u/2013-05-22_172049_a1.jpg
 
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