fan
1/4" on the fan clutch is way to close not just because it might hit but the fan doesnt work at its peak that close to the radiator, think about it, a fan pulls air thru, so stopped and reving the engine the fan blades want to go forward toward (load on blades back side) the front of the radiator, kind of wanting to pull the engine forward, like an airplane, now couple that with flex as your trying to load, and maybe a soft engine mounts or trans mount, and you get contact things that make it worse are the alloy fan blades they really flex if you look at any car with a mec. fan sys. there is at least 4" between the clutch hub and rad. core, also by not having a fan shroud you loose a lot of cooling capcity, cause your only drawing air at the fan area and not thru the whole core, I think there is a clutch hub with a shorter snout, cant remeber, and please dont use one of the clutchless flex-a-lite fans. I was working on a f150 with one and wihle I was reving the engine it thru a blade right thru the fender next to where I was standing, can you make a mount system to move the radiator back