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Weird problem with 4wd


4x4junkie

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Location
So. Calif (SFV)
Vehicle Year
1990
Make / Model
Bronco II
Engine Type
2.9 V6
Engine Size
2.9L V6
Transmission
Manual
2WD / 4WD
4WD
Tire Size
35x12.50R15
On Ranger t-cases I believe it controls the electromagnetic clutch that spins the front driveshaft up to speed to facilitate the shift-on-the-fly function on e-shift cases (I know that's what it's for on pre-1995 trucks). I assume after mid-2000 when the locking hubs went by the wayside, so did the clutch, as it wouldn't be needed anymore.

The only trucks after 1997 to get a manual t-case were the FX4 (2002-only) and FX4-Level II (2003-up). It should bolt up to yours, but you'll also need to either swap to manual hubs (or modify your PVH hubs) or swap over to the later live-spindle setup.

Pressure from a plugged-up breather hose can cause seal failure, but if everything looks OK after you've fixed the breather, you're probably fine.
 


fr7

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Lincoln NE
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1998
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ford
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Thanks for the reply. I already got rid of the pulse vacuum hubs and went with the live axle setup so that won't be a problem.
I assume there's a cut-out on the floor already for the shifter right? Or do I have to cut a hole? And yeah, his is an Fx4, I'm gonna look at his truck first then mine and figure out how it's all put together.
Is there a way to keep the dash lights operable after swapping the t-case? No that I really care but if it's possible I wouldn't mind doing it. Now I have some other things to fix first that I might need help with but I'll start a new thread in the right area. Thanks a lot guys..
 

4x4junkie

Forum Staff Member
TRS Forum Moderator
TRS 20th Anniversary
Joined
Aug 19, 2001
Messages
10,757
Reaction score
583
Points
113
Location
So. Calif (SFV)
Vehicle Year
1990
Make / Model
Bronco II
Engine Type
2.9 V6
Engine Size
2.9L V6
Transmission
Manual
2WD / 4WD
4WD
Tire Size
35x12.50R15
There might be a factory plate on the floor hump you can swap for the shifter to come through, but I'm not real sure (pre-'98 trucks I know had them).

I'm sure the 4WD lights could be figured out (splicing into the wires, etc), but I don't have info about it myself on trucks with the newer dash. Maybe the t-case wiring harness from the donor can be fitted to yours?
 

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