• Welcome Visitor! Please take a few seconds and Register for our forum. Even if you don't want to post, you can still 'Like' and react to posts.

Explorer V8 Engine swap


rustyballs

New Member
Joined
May 11, 2009
Messages
27
Reaction score
0
Points
0
Location
Dryden,Ontario
Vehicle Year
1993
Make / Model
Ford
Engine Size
4.0l
Transmission
Automatic
Hey people, I have a 97 ford explorer v8 awd auto that I want to put in a 1993 ranger, question how hard is it to wire the engine, I have done 4 carb v8 swaps but the wiring on fuel injected v8 swap scares me a little. lol.
 


win

Member
U.S. Military - Veteran
V8 Engine Swap
Joined
Jan 13, 2014
Messages
335
Reaction score
12
Points
18
Vehicle Year
2002
Make / Model
Ford
Engine Size
5.0
Transmission
Automatic
The wiring is easy. Only need about a half dozen to get the '96/97 ECU’s to light things up.
 

RangerSVT

Oct 09 OTOTM
Article Contributor
V8 Engine Swap
OTOTM Winner
Solid Axle Swap
RBV's on Boost
ASE Certified Tech
TRS Banner 2010-2011
TRS Banner 2012-2015
Joined
Mar 15, 2009
Messages
7,883
Reaction score
53
Points
48
Location
TRS since 2002 - NW KY
Vehicle Year
19962002
Make / Model
Ford
Engine Size
GT-40 5.0L EFI W/AC
Transmission
Automatic
Wiring is not that hard. You have about 5 wires that must be hooked up to run the engine. A few more for gauges, and 5 additional for diagnostic port (OBD2)...

SVT
 

alwaysFlOoReD

Forum Staff Member
TRS Forum Moderator
TRS Banner 2012-2015
TRS 20th Anniversary
Joined
Apr 13, 2009
Messages
13,929
Reaction score
5,080
Points
113
Location
Calgary, Canada
Vehicle Year
'91, '80, '06
Make / Model
Ford, GMC,Dodge
Engine Size
4.0,4.0,5.7
Transmission
Manual
2WD / 4WD
4WD
Specifics, people, specifics! I don't know enough to know which wires I need to do the swap.
I find this same lack of specifics in most answers to these type of questions. Please help in a more tangible way than saying "it's easy". Specifically which wires to what sensors and any other wiring that needs describing would be great.
Thanks,

Richard
 

win

Member
U.S. Military - Veteran
V8 Engine Swap
Joined
Jan 13, 2014
Messages
335
Reaction score
12
Points
18
Vehicle Year
2002
Make / Model
Ford
Engine Size
5.0
Transmission
Automatic
OK, best of my knowledge on the Explorer 42 pin engine to body harness connector:

Pin 8 needs continuous hot
Pins 5, 36 need switched power
Pins 13, 34, 42 need to be grounded

Toss in pins 24 and 31 for the NSS.

1996/97
Pin Circuit Color Purpose
1 16 Red Lt Green PCM Power to relay
2 11 Tan/Yellow tachometer data link
3 915 Pink/Lt Blue Data Link Connector pin 10
4 511 Lt Green Brake On/Off switch
5 238 Dk Green/Yellow Power From Fuel Pump Relay (Fuel pump on signal)
6 658 Pink/Lt Green Malfunction Indicator (CEL)
7 679 Gray/Black Speed output from VSS
8 37 Yellow Continuous Power
9 361 Red Fuel Pump relay coil
10 29 Yellow/White Fuel level sender
11 914 Tan/Orange Data Link Connector pin 2
12 224 Tan/White Instrument Cluster
13 676 Pink/Orange VSS and PCM Ground
14 91 Purple/White Canister Vent Solenoid coil
15 926 Lt Blue/Orange Fuel Pump relay coil
16 39 Red/White Engine temp gauge
17 791 Red/Pink Fuel Tank Pressure Transducer (Signal)
18 359 Gray/Red Sensor reference voltage
19 351 Brown/White Fuel Tank Pressure Transducer (Power supply)
20 199 Lt Blue/Yellow Transmission Controls/Clutch Pedal Position Jumper
21 140 Black/Pink reversing lamps at transmission range sensor
22 107 Purple Data Link Connector Pin 13
23
24 329 Pink starter system at transmission range sensor
25 298 Purple/Orange reversing lamps at transmission range sensor
26 253 Dk Green/White oil pressure gauge
27 305 Lt Blue/Pink Message Center pin 5
28 394 Orange/Black Automatic ride control module pin 6
29 784 Lt Blue/Black 4WD Low Range indicator
30 331 Pink/Yellow WOT A/C relay coil
31 32 Red/Lt Blue starter system at transmission range sensor
32
33 463 Red/White Neutral switch for GEM
34 570 Black/White Ground
35
36 34 Lt Blue/Orange PCM Power from relay
37 198 Dk Green/Orange Power to Pin 30 WOT A/C relay
38
39 191 Lt Green/Black Vapor Management Valve coil
40 911 White/Lt Green Transmission Control Indicator in dash (overdrive off lamp)
41
42 570 Black/White Ground
 

RangerSVT

Oct 09 OTOTM
Article Contributor
V8 Engine Swap
OTOTM Winner
Solid Axle Swap
RBV's on Boost
ASE Certified Tech
TRS Banner 2010-2011
TRS Banner 2012-2015
Joined
Mar 15, 2009
Messages
7,883
Reaction score
53
Points
48
Location
TRS since 2002 - NW KY
Vehicle Year
19962002
Make / Model
Ford
Engine Size
GT-40 5.0L EFI W/AC
Transmission
Automatic
Pins 9 & 15 also must be connected. Pin 5 needs to be connected to the output side of the fuel pump relay, not to power...

SVT
 

win

Member
U.S. Military - Veteran
V8 Engine Swap
Joined
Jan 13, 2014
Messages
335
Reaction score
12
Points
18
Vehicle Year
2002
Make / Model
Ford
Engine Size
5.0
Transmission
Automatic
Pins 9 & 15 also must be connected. Pin 5 needs to be connected to the output side of the fuel pump relay, not to power...

SVT
So the PCM not only needs to "see" that the fuel pump relay is "on" but also needs to "see" both sides of the fuel pump relay?

I knew that the PCM needed the relay on signal, didn't know it had to control that signal. That's why I thought switched power would suffice for the fuel pump relay signal. Learn something every day!
 

RangerSVT

Oct 09 OTOTM
Article Contributor
V8 Engine Swap
OTOTM Winner
Solid Axle Swap
RBV's on Boost
ASE Certified Tech
TRS Banner 2010-2011
TRS Banner 2012-2015
Joined
Mar 15, 2009
Messages
7,883
Reaction score
53
Points
48
Location
TRS since 2002 - NW KY
Vehicle Year
19962002
Make / Model
Ford
Engine Size
GT-40 5.0L EFI W/AC
Transmission
Automatic
Pin 5 tells the ecu that the relay is functioning. If the ecu doesn't receive this positive signal, it shuts down. Pin 15 is a ground signal to operate the fuel pump relay coil, not receive signal...

SVT
 

Sponsored Ad


Sponsored Ad

Staff online

Member & Vendor Upgrades

For a small yearly donation, you can support this forum and receive a 'Supporting Member' banner, or become a 'Supporting Vendor' and promote your products here. Click the banner to find out how.

Truck of The Month


Shran
April Truck of The Month

Recently Featured

Want to see your truck here? Share your photos and details in the forum.

Follow TRS On Instagram

TRS Events

25th Anniversary Sponsors

Check Out The TRS Store


Sponsored Ad


Sponsored Ad

Sponsored Ad


Amazon Deals

Top